... IMPROPER ADJUSTMENT OFACCELERATOR CABLEWith accelerator pedal released, check that adjustinglever is in contact with idle speed adjusting screw.Also check if accelerator cable or linkage is catchingon ... OUTLET(a) (1HD-T)Disconnect the water by-pass hose.(b) Remove the two nuts, water outlet and gasket.7. REMOVE NOZZLE LEAKAGE PIPE(1PZand1HZ)(a) (1PZ)Remove the five union nuts, nozzle leakage ... task.TROUBLESHOOTING tables are included for each system tohelp you diagnose the problem and find the cause. The repair foreach possible cause is referenced in the remedy column toquickly lead...
... also been prepared as relevant service manuals for the components and systems in this vehicles. Manual Name Pub. No.S COROLLA Repair Manual RM925EAll information in this manual is based on the ... ClampClamp T rack01 6 INTRODUCTION REPAIR INSTRUCTION FOR ENGINE REPAIR MANUAL (2ZZ GE)2ZZ GE ENGINE REPAIRMANUAL (RM929E)(3) Never use any electric equipment like an electric motor or a working light ... USE THIS ENGINE REPAIR MANUAL (2ZZ-GE)01 12ZZ GE ENGINE REPAIRMANUAL (RM929E)HOW TO USE THIS ENGINE REPAIRMANUAL (2ZZ GE)GENERAL INFORMATION1. GENERAL DESCRIPTION(a) This manual is made...
... ECM.6. DISCONNECT AIR INLET DAMPER CONTROL CABLEHINT:At the in time of installation, please refer to following item.After connection, inspect the air inlet control lever operation.(See page ... VISUALLY FOR LEAKAGE OF REFRIGER-ANT FROM SAFETY SEALUsing a gas leak detector, check for leakage of refrigerant.If there is any leakage, replace the compressor assembly.5. CHECK FOR LEAKAGE OF ... bat-tery.Standard clearance:0.5 ± 0.15 mm (0.020 ± 0.0059 in.)If the clearance is not within the standard clearance, adjust theclearance using shims to obtain the standard clearance.Shim thickness:0.1...
... fluid for the automatic transaxle:DEXRON đ @@@@@: [g 2]GENERAL CLEANING NOTES:1. All disassembled parts should be washed clean and any fluid passages and holes blown through withcompressed ... union and elbow.3. REMOVE SL SOLENOID(a) Disconnect the connector.(b) Remove the 2 bolts and SL solenoid.4. REMOVE THROTTLE CABLE RETAINING PLATE5. REMOVE SOLENOID WIRE RETAINING BOLT6. REMOVE ... Clean the battery terminal posts and cable terminalswith a clean shop rag. Do not scrape them with a fileor other abrasive objects.(e) Install the cable terminal to the battery post with thenut...
... SYSTEM2222AuthorĂ: DateĂ:PROBLEM SYMPTOMS TABLEPOWER OUTLETSymptom Suspect Area See pageElectric power source cannot be taken out of the power outlet11.Battery12.POWER OUTLET Fuse (I/P J/B No.1)13.Wire ... BE0A1–03N20688Power OutletInstrument Panel J/B No.1D PWR OUTLET FuseBE–12–BODY ELECTRICAL POWER OUTLET2232AuthorĂ: DateĂ:POWER OUTLETLOCATION Z19055PKB SwitchSeat Belt Buckle SwitchDoor Courtesy ... SwitchD Wiper and Washer SwitchSpiral Cable–BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEMBE–232243AuthorĂ: DateĂ:COMPONENTS BE–8–BODY ELECTRICAL BODY ELECTRICAL SYSTEM2228AuthorĂ: DateĂ:Shift...
... positive (+) lead from the battery to terminal16 and the negative (–) lead to terminal 2.(d) Connect the positive (+) lead from the voltmeter to termi-nal 7 and the negative (–) lead to terminal ... lock manual switch OFF or UNLOCK No continuityA16 – Ground Door lock manual switch LOCK ContinuityA17 – Ground Door lock manual switch OFF or LOCK No continuityA17 – Ground Door lock manual ... 1732. INSPECT VEHICLE SPEED SENSOR OPERATION(a) Connect the positive (+) lead from the battery to terminal1 and negative (–) lead to terminal 2.(b) Connect the positive (+) lead from the tester...
... CylinderBootAdjusterSCupPistonSC–washerInspection HolePlugPinFront ShoeCupShoe Hold–down SpringAdjusterRear ShoeAnchor SpringParking Brake LeverAutomatic Adjusting LeverE–ringAdjusting Lever SpringBleeder PlugHigh ... NutBR0AD–03BR–8–BRAKE PARKING BRAKE LEVER2031AuthorĂ: DateĂ:PARKING BRAKE LEVERON–VEHICLE INSPECTION1. CHECK THAT PARKING BRAKE LEVER TRAVELPull the parking brake lever all the way up, and count ... pullingstraight out, not at an angle.NOTICE:S If pulled out and installed at an angle, there is a possi-bility that the cylinder bore could be damaged.S At the time of reassembly, please refer to the follow-ing...
... caliper, measure the exposed brush length.Standard exposed length: 10.5 mm (0.413 in.)Minimum exposed length: 1.5 mm (0.059 in.)If the exposed length is less than minimum, replace the brushesand ... calipers, measure the exposed brush length.Standard exposed length: 10.5 mm (0.413 in.)Minimum exposed length: 1.5 mm (0.059 in.)If the exposed length is less than minimum, replace the brushholder ... disconnect the battery while the engine isrunning.1. CHECK BATTERY ELECTROLYTE LEVELCheck the electrolyte quantity of each cell.(1) Maintenance–Free Battery:If under the lower level, replace the...
... freeplay.z Bleed the clutch line.z Inspect the clutch cover and disc. CL034–01–CLUTCH TROUBLESHOOTINGCL–11780AuthorĂ: DateĂ:TROUBLESHOOTINGPROBLEM SYMPTOMS TABLEUse the table below to ... 08887–01706 (100 g).4. INSTALL RELEASE BEARING AND FORK TO TRANS-AXLEInstall the bearing to the release fork, and then install them tothe transaxle.5. INSTALL TRANSAXLE TO ENGINE(See page E153 ... CLUTCH RELEASE POINT(a) Pull the parking brake lever and install wheel stopper.(b) Start the engine and idle the engine.(c) Without depressing the clutch pedal, slowly shift the shiftlever into...
... O–ring.3. ASSEMBLE SSTSST 09230–01010(a) Install the claw to the overhaul handle, inserting it in thehole in part ”A” as shown in the diagram.(b) While gripping the handle, adjust the stopper ... Timing BeltCoverCrankshaftPulleyNo.2 Idler PulleyGenerator Drive BeltAdjusting BarWire ClampCrankshaft Position SensorConnector* GasketNo.1 Idler PulleyTension Springz O–RingWater ... Engine Mounting BracketCrankshaftPulleyGasketEngine Wire ProtectorRH Camshaft Timing PulleyNo.2 Idler PulleyDust BootTiming Belt Tensionerz Non–reusable part*For use with SSTNo.1 Timing...
... scan tool or TOYOTA hand–held tester to DLC3 on the vehicle.CHECK:Use the CURRENT DATA to check the idle speed.OK:Idle speed: 650 ∼ 750 rpmNG Proceed to problem symptoms table onpage DI–28.OK ... book.)DTCs include SAE controlled codes and manufac-turer controlled codes. SAE controlled codes mustbe set as prescribed by the SAE, while manufactur-er controlled codes can be set freely by ... the air–fuel ratio lean or rich,etc. at the time of the malfunction.D Priorities for troubleshooting:If troubleshooting priorities for multiple DTCs are given in theapplicable DTC chart, these...
... vacuum does notdecrease when the air inlet port is closed, andcheck that the vacuum decreases when the air inletport is released.(5) While holding the air inlet port closed, apply vacuum(3.43 ... vacuum does notdecrease when the air inlet port is closed, andcheck that the vacuum decreases when the air inletport is released.(5) While holding the air inlet port closed, apply vacuum(3.43 ... canister.7. CHECK AIR INLET LINE(a) Disconnect the air inlet line hose from the charcoal canis-ter.(b) Check that there is ventilation in the air inlet line.(c) Reconnect the air inlet line hose to...
... belt.2. INSPECT IDLER PULLEYS(a) Visually check the seal portion of the idler pulley for oilleakage.If leakage is found, replace the idler pulley.(b) Check that the idler pulley turns smoothly.If ... andcrankshaft timing pulley.17. REMOVE NO.1 IDLER PULLEY AND TENSIONSPRINGRemove the bolt, pulley and tension spring.18. REMOVE NO.2 IDLER PULLEYRemove the bolt and pulley. A02591S05588SSTSSTS05592SSTSSTFulcrumLengthS05587Turn–ENGINE ... FROM CAMSHAFT TIM-ING PULLEY (See page EM–17)18. REMOVE CAMSHAFT TIMING PULLEY(See page EM–17)19. REMOVE NO.1 IDLER PULLEY AND TENSIONSPRINGRemove the bolt, pulley and tension spring.20....