PB-Nr: M06.01 Emergency of solid goods Issued by Date Version Page Hr. Bauer 00 1/5 Process owner: Hr. Bauer Process purpose and target: Precaution for the avoidance of environmentalrelevant emergencies by materials Interfaces Supplier: Document Process input Processes, Discussions Potential danger Customer: Document Process output Prozcess, System Precautions measures measure monitoring/characteristic numbers Quality: Environment Number of materially caused emergencies Regarding the danger potential of materials three groups are differentiated: 1. Fixed materials Materials, which are in the factory area are chemically to a large extent. Due to our used raw materials above all materials with small grain size are of importance for the evaluation of the danger potential. With these materials the danger of a dust explosion exists with appropriate distribution in air.In this case appropriate ignition sources are to be excluded and therefore these areas are to be defined as EX zones. PB-Nr: M06.01 Emergency of solid goods Issued by Date Version Page Hr. Bauer 00 2/5 2. Liquid substances. Basically the danger of seeping exists with liquid substances. In case the used containers are leaky, a second container is intended, which can take up the escaping liquid. Suitable methods are double coat containers and catch pans. To avoid the sewers from getting dirty in the factory area, slots with oil separators are provided, within the endangered areas. For the protection of the public duct system all factory channels are equipped with slidegate valves, which can be closed in an emergency. For burying small quantities of liquids suitable oil binders are available in the appropriate areas 3. Gaseous materials 3.1 gases, which are set free by substances with low steam pressure: Solids, however above all liquids, can set free gases. Basically therefore all materials with low steam pressure in closed containers must be kept. In production departments, in which free combustible gases can be counted, appropriate preventive measures are to be arranged for the avoidance from fire-energy to meet (ex zones) .3.2 natural gas: In the factory area existing gas lines are to be provided with difficult to enter zones with gas alarm units. 3.3: compressed gases in bottles, tanks: With compressed gases an additional danger exists, apart from the danger by the gas, by occurring pressure. Compressed gases reservoirs, gas bottles and tanks are to be operated therefore only by trained personnel. For our fire precaution the following mechanics are included: BMA controlled gate closing magnets Acoustic warning devices Automatic alarm forwarding of the BMA to the fire-brigade wells Fire extinguisher Fire sprinkler Fire smoke exhaust PB-Nr: M06.01 Emergency of solid goods Issued by Date Version Page Hr. Bauer 00 3/5 Fire compartment formation Applicable documents M06.01.01 in-plant feed of materials M06.01.02 storage of water-endangering materials M06.01.03 filling of tanks PB-Nr: M06.01 Emergency of solid goods Doppelmantel- behälter Auffangwannen Catchtank Erdung Feste Stoffe Flüssige Stoffe Gasförmige Stoffe Kompromierte Gase in Flaschen Ölabscheider Erdgas durch Substanzen mit niedrigem Dampfdruck Abdeckung Stoffe Einhaltung, Überprüfung der gesetzl. Vorgaben EX-Zonen EX-Zonen, Explosimeter Gasmelder Maßnahmen Kanalschieber B r a n d v o r s o r g e Issued by Date Version Page Hr. Bauer 00 4/5 PB-Nr: M06.01 Emergency of solid goods Issued by Date Version Page Hr. Bauer 00 5/5 3. Gasförmige Stoffe 3.1 Gase, welche durch Substanzen mit niedrigem Dampfdruck freigesetzt werden: Feststoffe, vor allem aber Flüssigkeiten, können Gase freisetzten. Grundsätzlich müssen daher alle Stoffe mit niedrigen Dampfdruck in geschlossenen Behältern aufbewahrt werden. In Produktionsbereichen, in denen mit freien brennbaren Gasen zu rechnen ist, sind entsprechende Schutzmaßnahmen zur Vermeidung von Zündenergien zu treffen (EX –Zonen). 3.2 Erdgas: Auf dem Werksgelände bestehende Gasleitungen sind in schlecht zu gängigen Bereichen mit Gasmelder zu versehen. 3.3 Komprimierte Gase in Flaschen, Tanks: Bei komprimierten Gasen besteht neben der Gefahr durch das Gas, eine zusätzliche Gefahr durch auftretende Druck. Druckgasbehälter, Gasflaschen und Tanks sind daher nur von geschulten Personal zu bedienen. Brandvorsorge Zu unserer Brandvorsorge zählen folgende Einrichtungen: BMA- gesteuerte Torschließmagnete Akustische Warneinrichtungen Automatische Alarmweiterleitung der BMA an die Feuerwehr Wels Feuerlöscher Sprinkleranlage Brandrauchentlüftung Brandabschnittsbildung Mitgeltende Unterlagen M06.01.01 Innerbetrieblicher Transport von Stoffen M06.01.02 Lagerung wassergefährdender Stoffe M06.01.03 Befüllung von Tanks . in-plant feed of materials M06.01.02 storage of water-endangering materials M06.01.03 filling of tanks PB-Nr: M06.01 Emergency of solid goods . forwarding of the BMA to the fire-brigade wells Fire extinguisher Fire sprinkler Fire smoke exhaust PB-Nr: M06.01 Emergency of solid goods