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Shop manual máy khoan hầm Boomer H282 (Phần 3) Phần an toàn sư dụng máy, bảo dưỡng máy
PM No. 9852 1553 01h2007-04Atlas CopcoBoomer 281/282 with carrier DC15Maintenance instructions Atlas Copco Rock Drills ABSE-70191 Örebro, SwedenSAFETY INSTRUCTIONSBefore starting, read all instructions carefully.Special attention must be paidto information alongsidethis symbol.Only use genuine Atlas Copco parts.1250 0071 04© Copyright 2007, Atlas Copco Rock Drills AB, SwedenAny unauthorized use or copying of the contents or any part thereof is prohibited.This applies in particular to trademarks, model denominations, part numbers and drawings. Safety3SafetyReference . 5 Safety 4 Safety5ReferenceNoteAlways read the safety information before operating the rig or beginning mainte-nance work.1250 0099 89 Safety 6 Maintenance instructions7Maintenance instructions1. General . 17Environment . 17Contact details . 18Target group and objective 21Hydraulic systems . 22General 22Repairing hydraulic components 22Hydraulic workshops 23Replacement of hydraulic hoses . 23Welding 23Electrode recommendations 24Tightening torque in bolted joints. 24Markings and plates . 25Dismantling and assembly . 26Fault finding 26Starting with an auxiliary battery 272. Lubricants, coolants and propellants 28Introduction . 28Hydraulic oil 28Hydraulic systems . 28Lubrication oil . 29Rock drill (ECL lubrication system) . 29Diesel engine 29Hydraulic transmission . 30Wheel axle centre and hub reduction gears 30Compressor . 30Reeling units . 31Gears 31Lubrication grease . 31Rock drill 31Feeder . 31Boom . 31Drill-steel support . 32Carrier . 32Electrical system . 32Propellants . 32Diesel engine 32Coolants . 33Diesel engine cooling system . 333. Feeder . 35Safety . 352000-series . 35Technical data 37 Maintenance instructions 82000-series 37Mounting rock drill/rotation unit . 37Preparation 37Assembly 38Check after four hours . 38Rock drill hoses . 38Location of hoses 38Adjusting the hoses . 39Haul and return ropes 40Locations . 40Replacing the haul rope 40Adjusting haul and return ropes 41Tension of return rope . 41Adjusting the cradle on the feed beam 42Adjusting the feed beam on the telescope feeder 43Replacing the slide pieces in the holder 44Replacing slide rails . 45Adjusting different drill steel lengths for the telescope feeder 46Feed cylinder . 47Dismantling the feed cylinder . 47Tension bushing for spacer . 49Description . 49Dismantling 49Assembly 49Dismantling the lower feed cylinder on the telescope feeder . 50Dismantling the upper feed beam 50Dismantling the cylinder 51Long-term storage 524. Boom 53BUT 28 G 53Technical data 54BUT 28 G 54Bolted joints . 54Tightening torques 54Torque tightening retaining bolts on telescope tube flange 55Starting to use a new boom 56Slinging and hoisting . 57Safety 57Hoisting . 57Slinging . 58Dismantling the boom . 59Safety 59Dismantling the feeder 59Dismantling the boom body 60Expander shafts 60Dismantling . 60Assembly 61 Maintenance instructions9Boom telescope . 61Dismantling the boom telescope . 61Checking the bushings in the bearing housing . 63Checking the keys . 64Checking the slide rails . 64Rotation unit 65Changing the position of the stop point 65Adjusting the feed lookout cylinder 66Directional control - angle sensor 675. Engine 68Engine Deutz 912W 68Technical data 69Safety . 70Fuel system 70Changing fuel filter . 70Draining the fuel tank . 71Air system 72General 72Cleaning the oil bath air filter . 72Oil system 74Topping up with engine oil . 74Changing oil 74Checking oil level . 75Changing oil filter . 75Belts . 77Tension gauge . 77Tensioning belts 78Generator belt . 78Changing the cooling fan belt . 78Changing the generator belt 79Valve clearance 80Alternating current generator 82Important . 82Lifting device . 82Fault finding 83Deutz instruction manual . 846. Transmission 85Locations . 85Technical data 85Wheels 85Steering . 85Drive shafts . 86Transmission . 86Fitting tyres and rims . 86Control system . 86Drive shafts 87 Maintenance instructions 10Checking oil level in centre gear 87Changing oil in the final drive 88Checking oil level in hub gear 89Changing oil in hub gear . 90Hydraulic transmission 91Safety 91Checking oil level . 91Changing filter and oil 92Lubricating the chassis 93Propeller shafts . 93Central lubrication of chassis 93Towing . 94Safety 94Before towing . 94Release the brakes . 95Removing propeller shafts 95Disconnecting the steering cylinder 96After towing 96Steps to take . 967. Brake system 98Safety . 98General . 98Technical data 99Brake system . 99Checking brake pressure 99Service brake pressure 99Parking brake pressure 100Bleeding the brakes . 101Checking brake discs . 101Adjusting the brakes 102Function check, parking brake . 103Function check, service brakes 103Checking accumulator charge pressure . 104Checking brake pressure control valve 105Checking the accumulators 105Scrapping an accumulator . 1088. Drill system 109DCS 12, DCS 14 and DCS 18 . 1099. Hydraulic systems 110Safety . 110Technical data 110Hydraulic system DCS 12, DCS 14 and DCS 18 . 110Filter . 112Return oil filter 112General . 112 [...]... Cinisello Balsamo MI Phone: + 39 - (0)2 - 61 79 91 Fax: + 39 - (0)2 - 61 79 95 20 Japan Shiba Bldg 11F 1 3-4 Shiba 2-chome Minato-ku Tokyo 10 5-0 014 Phone: + 81 - (0)3 - 57 65 78 90 Fax: + 81 - (0)3 - 57 65 31 99 Kenya PO Box 400 90 Nairobi Phone: + 254 - (0)2 - 82 52 65/6 Fax: + 254 - (0)2 - 82 52 15 Korea C-P.O Box 8354 Seoul Phone: + 82 - (0)2 - 29 89 40 00 Fax: + 82 - (0)2 - 522 82 39 Malaysia 26 Jalan... 51 - 1 - 411 61 00 (Service) Fax: + 51 - 1 - 224 77 12 (Service) Philippines P.O Box 1373 1200 Makati City Phone: + 63 - (0)2 - 823 817 8-8 0 Fax: + 63 - (0)2 - 823 84 59 Poland (Sales) ul Katowicka 32 P-4 0-1 73 Katowice (Service) ul Krzywa 3, 5 9-1 00 Polkowice Sales Phone: + 48 -( 0)32 - 209 57 74 Fax: + 48 -( 0)32 - 209 57 76 Service Phone: + 48 -( 0)76 847 49 36 Portugal Apartado 14 P-279 6-9 53 Linda-a-Velha... 27 - (0)11 - 821 91 83 Spain Apartado 24 E-28820 Coslada Madrid Phone: + 34 - (9)1 - 627 91 00 Fax: + 34 - (9)1 - 627 9239 Sweden S-10523 Stockholm Phone: + 46 - (0)8 - 743 80 00 Fax: + 46 - (0)8 - 743 92 47 Switzerland Büetigenstrasse 80 CH-2557 Studen/Biel Phone: + 41 - (0)32 - 374 14 14 Fax: + 41 -( 0)32 - 374 13 00 Taiwan P O Box 1 4-4 5, Chungli Tao yuen Hsien Taiwan, R.O.C Phone: + 886 - (0)3 - 479... + 9 1- (0)20 -2 71 464 16 17, 271 444 17 Fax: + 91 - (0)20 - 271 459 48 Indonesia P O Box 7021/JKS CCE Jakarta 12075 Phone: +62 - (0)21 - 780 10 08 Fax: +62 - (0)21 - 780 18 37 Iran PO Box 1314 5-1 311 Tehran 13454 Phone: +98 - (0)21 - 693 77 11 Fax: +98 - (0)21 - 692 73 14 Ireland Kylemore Road Bluebell Dublin 12 Phone: +353 - (0)1 - 450 5978 Fax: +353 - (0)1 - 456 7686 Italy Casella Postale 77 I-20092... - (0)3 - 51 23 88 88 Fax: + 60 - (0)3 - 51 23 89 49 Kota Kemuning, Seksyen 31 40460 Shah Alam Selangor Darul Ehsan Mexico Apartado Postal Box 104 Tlalnepantla Edo De Mexico Phone: + 52 - 5 - 553 21 06 00 Fax: + 52 - 5 - 553 90 15 20 Morocco P O Box 13 844 20 300 Casablanca Phone: + 212 - 2 - 600 040 Fax: + 212 - 2 - 60 05 22 Norway P O Box 334 N-1401 Ski Phone: + 47 - 64 - 86 03 00 Fax: + 47 - 64 -. .. Phone: + 86 -( 0)25 - 852 27 97 68 00 Fax: + 86 - (0)25 - 852 23 41 43 13 CMT International S-105 23 Stockholm Phone: + 46 - (0)8 - 743 80 00 Fax: + 46 - (0)8 - 702 21 29 Colombia A.A 95310 Santafé de Bogotá, D.C Phone: +57 - (0)1 - 291 54 90 Fax: +57 - (0)1 - 430 65 14 Czech Republic Prumyslová 10 102 00 Praha 10 Phone: + 420 - 225 434 000 Fax: + 420 - 225 434 222 Finland Tuupakankuja 1 SF-01740 Vantaa... 886 - (0)3 - 479 68 20 Thailand 1696 New Petchburi Road Bangkapi Huay Kwang Bangkok 10320 Phone: + 66 - (0)2 - 652 90 06 Fax: + 66 - (0)2 - 652 81 94 Turkey Istasyon Arkasi 34940 Tuzla Istanbul Phone: + 90 - (0)216 - 395 24 60 Fax: + 90 - (0)216 - 395 23 01 USA-US PO Box 1159 Commerce City CO 80022 USA Phone: + 1 - 303 - 287 88 22 Fax: + 1 - 303 - 217 28 39 Venezuela Apartado 76111 Caracas 1070-A Phone:... 76111 Caracas 1070-A Phone: + 58 - (0)2 - 256 23 11 Fax: + 58 -( 0)2 - 257 18 10 Vietnam No 42, Street 37, Thao Dien Ward District 2 Ho Chi Minh City Phone: + 84 - 8 - 898 96 38 Fax: + 84 - 8 - 898 96 37 Zambia P O Box 11291 Chingola Phone: + 260 - (0)2 - 31 12 81, 31 30 15 Fax: + 260 - (0)2 - 31 38 77 Zimbabwe P.O Box CY 935 Phone: + 263 - (0)4 - 62 17 61 5 Fax: + 263 - (0)4 - 62 17 94 Target group and... 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Phone: +54 - (0)11 - 47 17 22 00 Fax: +54 - (0)11 - 47 17 02 27 18 Maintenance instructions 1 General Country Address Phone and fax number Australia P O Box 6134 Delivery Centre Blacktown NSW 2148 Phone: +61 - (0)2 - 96 21 97 00 Fax: +61 - (0)2 - 96 21 98 13 Austria Postfach 108 A-1111 Vienna Phone: + 4 3- (0)1 -7 6 01 20 Fax: + 43 - (0)1 - 769 56 72 Bolivia P O Box 290 Santa Cruz Phone: + 591 (0) 3-3 43 68 . 11F1 3-4 Shiba 2-chomeMinato-ku Tokyo 10 5-0 014Phone: + 81 - (0)3 - 57 65 78 90Fax: + 81 - (0)3 - 57 65 31 99Kenya PO Box 400 90NairobiPhone: + 254 - (0)2 -. + 86 -( 0)25 - 852 27 97 68 00Fax: + 86 - (0)25 - 852 23 41 43 13CMT InternationalS-105 23 Stockholm Phone: + 46 - (0)8 - 743 80 00Fax: + 46 - (0)8 - 702