Đang tải... (xem toàn văn)
Shop manual máy khoan hầm Boomer H282 (Phần 3) Phần an toàn sư dụng máy, bảo dưỡng máy
PM No. 9852 1470 01a2005-09Atlas CopcoBoomer 281/282 with carrier DC15Maintenance schedules Atlas Copco Rock Drills ABSE-70191 Örebro, SwedenSAFETY INSTRUCTIONSBefore starting, read all instructions carefully.Special attention must be paidto information alongsidethis symbol.Only use genuine Atlas Copco parts.1250 0071 04© Copyright 2005, Atlas Copco Rock Drills AB, SwedenAny unauthorized use or copying of the contents or any part thereof is prohibited.This applies in particular to trademarks, model denominations, part numbers and drawings. Safety3SafetyReference . 5 Safety 4 Safety5ReferenceNoteAlways read the information under Safety before starting to use the rig or starting maintenance work.1250 0099 89 Safety 6 Maintenance schedules7Maintenance schedules1. Introduction 11Interval . 11Division . 11Percussion hours . 11Diesel engine hours . 11Lubricant 11Tightening torques . 112. Percussion hours . 12Measures every 10 percussion hours . 12Feeder . 1210-hour interval 12Boom . 1410-hour interval 14Hydraulic systems . 1510-hour interval 15Compressor . 1610-hour interval 16Water system . 1610-hour interval 16Reeling units . 1710-hour interval 17Measures every 50 percussion hours . 19Feeder . 1950-hour interval 19Boom . 2150-hour interval 21Hydraulic systems . 2250-hour interval 22Reeling units . 2350-hour interval 23Actions every 250 percussion hours 25Feeder . 25250-hour interval 25Boom . 27250-hour interval 27Reeling units . 28250-hour interval 28Measures every 500 percussion hours . 30Compressor . 30500 hours 30Reeling units . 31500-hour interval 31Actions every 1000 percussion hours 32Hydraulic systems . 32 Maintenance schedules 81000-hour interval 32Reeling units . 33Every 1000 hours . 33Annual inspection 34Fire fighting system, option 343. Diesel engine hours 35Action every 10th diesel engine hour 35Signs 3510-hour interval 35Emergency stops . 3510-hour interval 35Fire extinguishers 3610-hour interval 36Diesel engine . 3710-hour interval 37Brake system . 3810-hour interval 38Reeling units . 3910-hour interval 39Exhaust filtering 4010-hour interval 40Fire fighting system, option 4110-hour interval 41Measures every 50 diesel engine hours . 42Diesel engine . 4250-hour interval 42Transmission . 4450-hour interval 44Reeling units . 4550-hour interval 45Fire fighting system, option 4650-hour interval 46Measures every 100 diesel engine hours . 47Diesel engine . 47100-hour interval 47Measures every 250 diesel engine hours . 48Transmission . 48250-hour interval 48Brake system . 49250-hour interval 49Reeling units . 50250-hour interval 50Measures every 500 diesel engine hours . 51Diesel engine . 51500-hour interval 51Transmission . 52500-hour interval 52 Maintenance schedules9Brake system . 53500-hour interval 53Reeling units . 54500-hour interval 54Measures every 1000 diesel engine hours . 55Diesel engine 551000-hour interval 55Transmission . 561000-hour interval 56Brake system . 571000-hour interval 57Reeling units . 581000-hour interval 58Measures every 2000 diesel engine hours . 59Diesel engine 592000-hour interval 59Transmission . 602000-hour interval 60Reeling units . 612000-hour interval 61 Maintenance schedules 10 [...]... Check for clogging, replace if necessary - Hydraulic hoses Check for leaks - Lubricant container Checking oil level 15 Maintenance schedules 2 Percussion hours Compressor 10-hour interval AF SG 1250 0146 09 Figure: Compressor LE22, LE55, LE75 Table: Action, compressor Check point Control object Action SG Compressor Check oil level Top up as necessary Water system 10-hour interval 5 6 3 1 4 2 1250 0137... Emergency stop Fire extinguishers 0 0 OK OK 10-hour interval 1250 0098 88 Figure: Fire extinguishers Table: Action, fire extinguisher Check point Control object Action - Fire extinguishers Make sure the indicator is in the green zone - Fire extinguishers Check that none of the seals are broken and that service has been carried out within the prescribed time - Fire extinguishers Check that the fire extinguisher... Control object Action - Rig signs Make sure all signs are in place and fully legible Clean all signs as necessary With regard to sign locations and part numbers, see applicable spare parts catalogue Emergency stops 10-hour interval 1250 0102 10 Figure: Emergency stops 35 Maintenance schedules 3 Diesel engine hours Table: Measures, emergency stops Check point Control object Action - Emergency stops Check... least once a year by an authorised service workshop They will perform a maintenance service on the system at the same time as its operation is tested For information on suitable service workshops, please contact your local Atlas Copco representative 34 Maintenance schedules 3 Diesel engine hours 3 Diesel engine hours Action every 10th diesel engine hour Signs 10-hour interval 1250 0098 91 Figure: Examples... instructions Boom 21 Maintenance schedules 2 Percussion hours Hydraulic systems 1250 0094 26 50-hour interval D Figure: Check points, hydraulic system Table: Action, hydraulic system Check point Control object Action D Hydraulic oil reservoir Drain condensation 22 Maintenance schedules 2 Percussion hours Reeling units 50-hour interval 1250 0 146 23 1 2 3 Figure: Check points, reeling unit RAC 611 1 2 3 Collector... lubricating oil Drain orifice, lubricating oil Table: Action, reeling units Check point Control object Action - Collector Clean Check tighten fasteners see maintenance instructions Reeling units: Collector 24 Maintenance schedules 2 Percussion hours Actions every 250 percussion hours Feeder 250-hour interval 4 14 6 10 7 8 6 6 10 12 3 13 1250 0065 07 7 15 BMH, BMHS BMHE 11 6 11 6 Figure: Check points,... feeder BMHT 2000 Table: Action, feeder Check point Control object Action 13 Haul rope pulley bearings Check wear 14 Water-hose drum bearings Check wear 15 Hydraulic cylinder Check for leaks Limit switches Check function and for leaks 26 Maintenance schedules 2 Percussion hours Boom 250-hour interval 6, 14 5, 14 3 2, 14 6, 14 1, 14 7, 14 5, 14 9 4 8 1250 0142 14 Figure: Check points, boom BUT 28 G Table:... system: Air filter 30 Maintenance schedules 2 Percussion hours Reeling units 500-hour interval 1250 0 146 23 1 2 3 Figure: Check points, reeling unit RAC 611 B 2 C 1250 0146 24 A 1 Figure: Check points, reeling unit RAC 614 31 Maintenance schedules 2 Percussion hours Table: Action, reeling unit Check point Control object Action - Collector Check fasteners and cleanliness See maintenance instructions Reeling... and damage 13 Maintenance schedules 2 Percussion hours Boom 10-hour interval 6, 14 5, 14 3 2, 14 6, 14 1, 14 7, 14 5, 14 9 4 8 1250 0142 14 Figure: Check points, boom BUT 28 G Table: Action, boom Check point Action Entire boom 14 Control object Check and rectify any damage and leaks Maintenance schedules 2 Percussion hours Hydraulic systems 10-hour interval 2 1250 0146 26 3 1 Figure: Check points, hydraulic... lubricating oil Table: Action, reeling units Check point Control object Action - Collector In order to avoid short circuits in the cable reeling unit collector caused by oxide, the reeling unit should be rotated at least once per shift 18 Maintenance schedules 2 Percussion hours Measures every 50 percussion hours Feeder 50-hour interval 4 14 6 10 7 8 6 6 10 12 3 13 1250 0065 07 7 15 BMH, BMHS BMHE 11 . PM No. 9852 1470 01a200 5-0 9Atlas CopcoBoomer 281/282 with carrier DC15Maintenance schedules Atlas Copco Rock Drills ABSE-70191 Örebro, SwedenSAFETY. necessary- Hydraulic hoses Check for leaks .- Lubricant container Checking oil level1231250 0146 26 Maintenance schedules 2. Percussion hours16Compressor10-hour