HOW TO READ THE STANDARD OF ROTATING TOOLS aHow this section page is organised zOrganised according to the face milling cutting mode (Refer to the index on the next page.) SCOPE OF COVERED BY THE TOOL WORK MATERIAL provides a graph depicting the scope of the available work material suitable for the tool SPARE PARTS FOR ROTATING TOOLS indicates the names of the applicable spare parts PRODUCT FEATURES CORNER ANGLE ICON APPLICATION ICON TYPE/ NAME OF PRODUCT represents available machining applications, such as finishing CUTTING MODE ICON and roughing represents available cutting modes, such as face milling and shoulder milling APPLICATION PRODUCT SECTION INSERT SEAT LOCATION STANDARDS FOR APPLICABLE INSERTS indicates stock status, dimensions, etc for applicable inserts GEOMETRY ROTATING TOOLS Roughing Face Milling a a a a a r r r a r a r a r a r a r a r a r a r a r a a a a a a a a a 4 10 14 10 12 14 18 10 12 16 20 24 28 L8 ap Clamp Screw Wrench (Insert) Wrench (Shim) STASX445N WCS503507H TPS35 TIP15T INSERTS WITH BREAKER 45° D1 D2 L1 D9 D12 L7 D8 W1 L8 Tool Weight (kg) Max Depth of Cut Type (Fig.) 50 63 80 100 125 160 200 250 315 50 63 80 100 125 160 200 250 315 50 63 80 100 125 160 200 250 315 63.0 75.9 93.2 113.2 138.0 173.0 212.9 262.9 327.9 63.0 75.9 93.2 113.2 138.0 173.0 212.9 262.9 327.9 63.0 75.9 93.2 113.2 138.0 173.0 212.9 262.9 327.9 40 40 50 50 63 63 63 63 63 40 40 50 50 63 63 63 63 63 40 40 50 50 63 63 63 63 63 22 22 27 32 40 40 60 60 60 22 22 27 32 40 40 60 60 60 22 22 27 32 40 40 60 60 60 45 50 56 70 80 100 155 200 285 45 50 56 70 80 100 155 200 285 45 50 56 70 80 100 155 200 285 20 20 22 25 32 29 32 32 40 20 20 22 25 32 29 32 32 40 20 20 22 25 32 29 32 32 40 11 11 13.5 17.5 56 56 135 174 245 11 11 13.5 17.5 56 56 135 174 245 11 11 13.5 17.5 56 56 135 174 245 10.4 10.4 12.4 14.4 16.4 16.4 25.7 25.7 25.4 10.4 10.4 12.4 14.4 16.4 16.4 25.7 25.7 25.4 10.4 10.4 12.4 14.4 16.4 16.4 25.7 25.7 25.4 6.3 6.3 9 14 14 14 6.3 6.3 9 14 14 14 6.3 6.3 9 14 14 14 0.5 0.7 1.0 1.6 2.4 3.9 6.7 10.5 22.4 0.4 0.6 0.9 1.5 2.3 3.6 5.8 10.6 22.2 0.4 0.6 0.9 1.5 2.3 3.6 6.5 10.3 21.8 6 6 6 6 6 6 6 6 6 6 6 6 6 1 1 4 1 1 4 1 1 4 ap P M K N S H Steel Stainless Steel Cast Iron Non-ferrous Metal Heat-resistant Alloy, Titanium Alloy Hardened Materials Cutting Conditions (Guide): :Stable Cutting Order Number JL Breaker SEET13T3AGEN-JL E E : Unstable Cutting E: Round F: Sharp S: Chamfer + Hone T: Chamfer Coated Shape :General Cutting Honing: Cermet Carbide a HTi10 øD8 øD1 øD2 Work Material a a a Dimensions (mm) D1 F1 Re 13.4 3.97 1.9 S1 1.5 Geometry Re F1 Re 45° D1 JM Breaker SEMT13T3AGSN-JM M S a a a a a a 13.4 3.97 1.9 20° S1 Re 1.5 F1 Re 45° D1 JH Breaker SEMT13T3AGSN-JH M S a a a a 13.4 3.97 1.9 20° S1 Re 1.5 F1 Re 45° D1 FT Breaker SEMT13T3AGSN-FT a M S 13.4 3.97 1.9 20° S1 F1 Re 1.5 Re 45° D1 JP Breaker SEGT13T3AGFN-JP a G F 13.4 3.97 2.2 20° S1 F1 ņ 45° 20° S1 D1 MD220 a L2 S1 F1 Geometry Re 20° 16.48 16.60 3.97 8.2 1.5 a 16.48 16.60 3.97 8.1 1.5 ap 29° L2 F1 Re L1 Order Number ASX445R503S32 634S32 a r Right hand tool holder only Stock Number R of Teeth s s Dimensions (mm) D1 D2 L1 D4 L2 Max Depth of Cut ap (mm) 50 63 63.0 75.9 125 125 32 32 40 40 6 WEEW13T3AGFR3C F 13T3AGTR3C T a a S1 16.48 16.60 3.97 3.0 1.5 L2 y SHANK TYPE L2 T MB710 13T3AGTR8C HTi05T E L1 R500 45° Dimensions (mm) Cermet Carbide CBN PCD NX2525 WEEW13T3AGER8C øD4 øD2 øD1 Order Number Honing WIPER INSERTS Shape L1 C056 HKY35R 45° Right hand tool holder shown Tolerance when setting with master insert Dimensions (mm) ASX445 Type c øD12 ø177.8 (ø315 only) ø22 (ø315 only) ø101.6 øD9 ø18 W1 45° c Shim Screw Insert Class Honing F7030 F5010 F5020 VP15TF VP30RT NX4545 L8 ø200 ø250 ø315 x Shim x ROTATING TOOLS Coarse Pitch Fine Pitch ROTATING TOOLS a ASX445-050A03R -063A04R -080A04R -100A05R -125B06R -160C07R -200C08R -250C10R -315C14R ASX445-050A04R/L -063A05R/L -080A06R/L -100A07R/L -125B08R/L -160C10R/L -200C12R/L -250C14R/L -315C18R/L ASX445-050A05R -063A06R -080A08R -100A10R -125B12R -160C16R -200C20R -250C24R -315C28R Fig.4 øD12 øD9 W1 ø160 øD8 øD1 øD2 T :+4°49ƍ ņ +9°53ƍ I :+22°55ƍ ņ +23°02ƍ Stock Number R L of Teeth Order Number Extra Fine Pitch FACE MILLING (GENERAL CUTTING) C H :45° A.R :+20° ņ +23° R.R :-13° ņ -10° Fig.3 øD8 øD1 øD2 45° z Tool Holder Number FACE MILLING (GENERAL CUTTING) Type y ARBOR TYPE øD8 øD1 øD2 ap moulded type 20°positive insert a Screw-on type a A wide range of chip breakers a High rigidity due to carbide shim SPARE PARTS Chamfering z øD12 øD9 W1 For Aluminium Alloy Roughing For Cast Iron Medium ņ Heavy Cutting LightņSemi-Heavy Cutting Finish ņ Light Cutting Application a Precision inexpensive ø125 L7 L1 ±0.05 ø80, ø100 only L8 Cast Iron Fig.2 øD12 øD9 W1 L8 ap L7 L1 ±0.05 Fig.1 ø50 ø63 General Steel Stainless Steel Hardened Steel ø80 ø100 ap Light Alloy Finishing L7 L1 ±0.05 L7 L1 ±0.05 FACE MILLING ASX445 16.48 16.60 3.97 3.0 1.5 29° Re F1 S1 L1 C057 : Inventory maintained s : Inventory maintained in Japan : Non stock, produced to order only SPARE PARTS F001 TECHNICAL DATA G001 LEGEND FOR STOCK STATUS MARK is shown on the left hand page of each double-page spread PRODUCT STANDARDS PAGE REFERENCE indicates tool types, order numbers, stock status (per right/left hand), dimensions, etc · SPARE PARTS · TECHNICAL DATA indicates reference pages, including the above, on the right hand page of each double-page spread PHOTO OF PRODUCT aTo C046 Order : For title product, For insert, please specify zorder number and hand of the tool (right/left) please specify zinsert number and xgrade ROTATING TOOLS ROTATING TOOLS CLASSIFICATION C048 FACE MILLING ASX445 C056 LSE445 C060 SE545 C062 SE415 C064 SE515 C066 FBP415 C068 BF407 C070 SG20 C071 SHOULDER MILLING ASX400 C072 NSE300,400 C076 BAP300,400 C080 BAP300 UNDER-CUT TYPE C085 BAP3500 C086 MULTI FUNCTIONAL MILLING APX3000 C088 APX4000 C094 AXD7000 C100 BXD4000 C104 AQX C107 AJX C114 BSP C122 SRE C124 OCTACUT C126 BRP C129 DEEP SHOULDER MILLING BAP300,400 LONG CUTTING EDGE TYPE C083 SPX C132 DCCC C134 BALL NOSE END MILLING SRF, SRB C137 SRM2 C140 SRM2 & 40, & 50 C144 CHAMFER MILLING CESP,CFSP,CGSP C146 T-SLOT MILLING TSMP C147 SPOT MILLING CBJP,CBMP C148 SLOT MILLING STLG C149 KSMG C150 VERTICAL FEED MILLING PMR C152 LONG ARBOR FOR PMR C153 PMF C154 LONG ARBOR FOR PMF C155 ARBOR FOR SCREW-IN C156 MAXIMUM ALLOWABLE REVOLUTIONS FOR CUTTER C159 order index *Alphabetical C114 AJX C088 C094 C107 C156 C072 C056 C100 C085 C080 C083 C086 C070 C129 C122 C104 C148 C146 C134 C068 APX3000 APX4000 AQX ARBOR FOR SCREW-IN ASX400 ASX445 AXD7000 BAP300 UNDER-CUT TYPE BAP300,400 BAP300,400 LONG CUTTING EDGE TYPE BAP3500 BF407 BRP BSP BXD4000 CBJP,CBMP CESP,CFSP,CGSP DCCC FBP415 C150 C155 C153 C060 C076 C126 C154 C152 C064 C066 C062 C071 C132 C124 C137 C140 C144 C149 C147 KSMG LONG ARBOR FOR PMF LONG ARBOR FOR PMR LSE445 NSE300,400 OCTACUT PMF PMR SE415 SE515 SE545 SG20 SPX SRE SRF, SRB SRM2 SRM2 &40, &50 STLG TSMP C047 ROTATING TOOLS CLASSIFICATION (ARBOR type) Cutting Corner AppliMode Angle cation Product Name · Shape Corner Angle, Max Depth of Cut a Precision 45° General Cutting ASX445 45° 5.5 General Cutting LSE445 45° 45° 7° C048 7.5 Heavy Cutting 8.5 General Cutting 11.5 Heavy Cutting a 20°positive insert a High rake angle a High rigidity due to carbide shim ·Ø50 ·Ø63 ·Ø80 ·Ø100 ·Ø125 ·Ø160 ·Ø200 ·Ø250 ·Ø315 ·Ø50 ·Ø63 ·Ø80 ·Ø100 ·Ø125 ·Ø160 ·Ø200 ·Ø100 ·Ø125 ·Ø160 ·Ø200 ·Ø250 ASX445 (Max Depth of Cut : 6mm) ^ C056 LSE445 (Max Depth of Cut : 5.5mm) ^ C060 SE545 (Max Depth of Cut : 7.5mm) ^ C062 a 20°positive insert a High rake angle a High rigidity due to carbide shim a 20°positive insert a High rake angle a High rigidity due to carbide shim ·Ø80 ·Ø100 ·Ø125 ·Ø160 ·Ø200 ·Ø250 ·Ø100 ·Ø125 ·Ø160 ·Ø200 ·Ø250 SE415@ (Max Depth of Cut : 8.5mm) ^ C064 SE515 (Max Depth of Cut : 11.5mm) ^ C066 15° FBP415 8.5 a 11°positive insert a Large axial angle prevents chattering a Multi insert design a For high feed cast iron machining ·Ø80 ·Ø100 ·Ø125 ·Ø160 ·Ø200 ·Ø250 FBP415@ (Max Depth of Cut : 8.5mm) ^ C068 15° BF407 a 25°positive insert a High rake and relief angle High Feed Cutting for Cast Iron General Cutting for Aluminium Alloy Face Milling ROTATING TOOLS CLASSIFICATION 15° carbide shim light body suitable for machining centre 15° SE515 15° a 20°positive insert a High rake angle a High rigidity due to Work Material Cutter Dia Light Alloy Cast Iron General Stainless Hardened Steel Steel Steel 45° SE415 15° inexpensive moulded type 20°positive insert a Screw-on type a A wide range of chip breakers a High rigidity due to carbide shim a Extremely SE545 45° Features 7° a Suitable for light alloy machining ·Ø80 ·Ø100 ·Ø125 ·Ø160 ·Ø200 ·Ø250 BF407@ (Max Depth of Cut : 9mm) ^ C070 Corner Angle, Max Depth of Cut a High rigidity double clamp structure a Suitable for high feed cutting a 15°positive insert a With through coolant holes a Special insert design with cutting edges ņ Multi Functional Cutting AJX Face Milling with a strong cutting edge a Wide range of tools available a Suitable for mould machining SG20 a 30°positive insert a High rake angle a Round shape insert with a strong cutting edge a Suitable for difficultto-cut materials 10 General Cutting but inexpensive moulded type 20° positive inserts a Economical cutting edge inserts a Curved cutting edge and high 90° rigidity holder a Screw-on type 12.5 General Cutting ·Ø50 ·Ø52 ·Ø63 ·Ø66 ·Ø80 ·Ø100 ·Ø125 ·Ø160 (Max Depth of Cut : 2mm) ·Ø40 ·Ø42 ·Ø50 ·Ø52 ·Ø63 ·Ø66 ·Ø80 ·Ø100 (Max Depth of Cut : 8mm) Small Insert Type ·Ø40 ·Ø50 ·Ø63 ·Ø80 Standard Insert Type ·Ø50 ·Ø63 ·Ø80 ·Ø100 ·Ø125 ·Ø160 AJX ^ C114 BRP@ ^ C129 OCTACUT (Max Depth of Cut : 9mm) ^ C126 SG20 ·Ø80 ·Ø100 ·Ø125 ·Ø160 (Max Depth of Cut : 5mm) ^ C071 ·Ø50 ·Ø63 ·Ø80 ·Ø100 ·Ø125 ·Ø160 ·Ø200 ·Ø250 ·Ø50 ·Ø63 ·Ø80 ·Ø100 ·Ø125 ·Ø160 ASX400 (Max Depth of Cut : 10mm) ^ C072 NSE300 (Max Depth of Cut : 12.5mm) ^ C076 90° 17 Heavy Cutting a 20°positive insert a Multi insert design a High rake angle a Enables highly efficient machining NSE400 0° Work Material Cutter Dia Light Alloy Cast Iron General Stainless Hardened Steel Steel Steel a Precise NSE300 0° round type inserts functional machining a Multi 3° ASX400 0° a 20°positive insert a For octagonal and Cutting for Difficultto-cut Materials ņ Multi Functional Cutting OCTACUT ņ Shoulder Milling a 11°positive insert a Round shape insert Multi Functional Cutting BRP ņ Features ROTATING TOOLS Product Name · Shape CLASSIFICATION Cutting Corner AppliMode Angle cation a 20°positive insert a Multi insert design a High rake angle a Enables highly efficient machining ·Ø80 ·Ø100 ·Ø125 ·Ø160 ·Ø200 ·Ø250 NSE400 (Max Depth of Cut : 17mm) ^ C076 90° C049 ROTATING TOOLS CLASSIFICATION (ARBOR type) Features Work Material Cutter Dia Light Alloy Cast Iron General Stainless Hardened Steel Steel Steel a High 10 accuracy, high quality vertical wall a Low cutting force insert a With through air & coolant holes ·Ø32 ·Ø40 ·Ø50 ·Ø63 ·Ø80 ·Ø100 APX3000 (Max Depth of Cut : 10mm) ^ C091 90° APX4000 a High accuracy, high quality vertical wall a Low cutting force insert a With through air & coolant holes NEW 15 Multi Functional Cutting APX3000 90° with positive inserts with wiper edges produce optimal finished surfaces a Multi insert design 90° for high feed machining a Inserts APX4000 (Max Depth of Cut : 15mm) ^ C096 ·Ø32 ·Ø40 ·Ø50 ·Ø63 BAP300 (Max Depth of Cut : 9mm) ^ C080 a 11°positive insert a Excellent sharpness 14 Heavy Cutting ·Ø40 ·Ø50 ·Ø63 ·Ø80 ·Ø100 ·Ø125 ·Ø160 a 11°positive insert a Excellent sharpness BAP300 AXD7000 with positive inserts with wiper edges produce optimal finished surfaces a Multi insert design 90° for high feed machining a Inserts ·Ø40 ·Ø50 ·Ø63 ·Ø80 ·Ø100 ·Ø125 ·Ø160 (Max Depth of Cut : 14mm) ·Ø50 ·Ø63 ·Ø80 ·Ø100 ·Ø125 (Max Depth of Cut : 21mm) BAP400@ ^ C080 a Low resistance inserts a Excellent wall accuracy a High spindle speeds possible a Multi functional 90° milling 21 NEW AXD7000 ^ C100 a Curved cutting edge and BXD4000 15 0° High Speed for Aluminium Alloy 0° Aluminium Alloy to Difficult-to-cut Material Cutting CLASSIFICATION Corner Angle, Max Depth of Cut BAP400 0° C050 Product Name · Shape 0° ROTATING TOOLS Shoulder Milling 0° General Cutting 0° Multi Functional Cutting Cutting Corner AppliMode Angle cation 90° high rigidity holder produce high wall accuracy a Low resistance insert and high rigidity design for excellent performance a With through coolant holes to ensure smooth chip discharge a For high-speed machining ·Ø40 ·Ø50 ·Ø63 ·Ø80 ·Ø100 ·Ø125 BXD4000 (Max Depth of Cut : 15mm) ^ C104 CLASSIFICATION (SCREW-IN type) Product Name ASX400 Application aShoulder Milling aFace Milling a Precise but inexpensive moulded type 20° positive inserts a Economical cutting edge inserts a Curved cutting edge and high rigidity holder a Screw-on type a Max depth of cut 10mm Product Name OCTACUT aShoulder Milling aCopy Milling aFace Milling a High accuracy, high quality vertical wall a Low cutting force insert a With through air & coolant holes a Max depth of cut 10mm Application aPocket Milling aChamfer Milling aCopy Milling aFace Milling Features a 20°positive insert a For octagonal and round type inserts a Multi functional machining &32 &32, &40 ^ C073 APX3000 Features ^ C127 SRM2 aCurved face Milling aCopy Milling aContour Milling &16 ņ & 40 a Suitable for roughing to semi-finishing of small and medium moulds a Low resistance chipbreaker a High rigidity body design a Through coolant hole type &16 ņ & 32 ^ C141 ^ C090 APX4000 aShoulder Milling aCopy Milling aFace Milling NEW a High accuracy, high quality vertical wall a Low cutting force insert a With through air & coolant holes a Max depth of cut 15mm &25 ņ & 40 ^ C097 ^ C081 AQX aPocket Milling aCopy Milling aDrilling aShoulder Milling aFace Milling NEW centre bottom cutting edge enables drilling without previously formed hole a With through coolant holes a Excellent heat and wear resistance a Max depth of cut 7.4ņ18mm &16 ņ & 40 ^ C109 AJX a The aPocket Milling aFace Milling a High CLASSIFICATION with positive inserts a Inserts with wiper edges produce optimal finished surfaces a Multi insert design for high feed machining a Max depth of cut BAP300=9mm BAP400=14mm &16 ņ & 40 ROTATING TOOLS aDeep Shoulder Milling a 11°positive insert a Excellent sharpness aFace Milling BAP300 BAP400 rigidity double clamp structure a Suitable for high feed cutting a With through coolant holes a Special insert design with cutting edges &16 ņ & 40 ^ C118 BRP aSlot Milling aCorner Radius Milling aCopy Milling aFace Milling a 11°positive insert a Round shape insert with a strong cutting edge a Wide range of tools available a Suitable for mould machining &16 ņ & 42 ^ C129 C051 ROTATING TOOLS CLASSIFICATION (SHANK type) Product Name ASX400 Application aShoulder Milling aFace Milling Product Name a Precise but inexpensive moulded type 20° positive inserts a Economical cutting edge inserts a Curved cutting edge and high rigidity holder a Screw-on type a Max depth of cut 10mm BAP300 BAP400 BAP300 • 400 aShoulder Milling aFace Milling Application Features aDeep Shoulder Milling aFace Milling a 11°positive insert a Excellent sharpness with positive inserts Long Cutting Edge a Inserts with wiper edges produce optimal finished surfaces a Multi insert design for high feed machining BAP300•400 &10 ņ & 63 BAP300•400 Long Cutting Edge &20 ņ &50 ^ C081 C083 C085 &40 ņ &63 ^ C072 NSE300 NSE400 Features a 20°positive insert a Multi insert design a High rake angle a Enables highly efficient SPX aShoulder Milling aSide Milling NEW machining depth of cut NSE300=12.5mm NSE400=17mm a Max a Low cutting resistance due to the use of wavy inserts a Suitable for heavy cutting due to holder rigidity &50 &50, &63 ^ C077 AXD7000 ^ C132 aShoulder Milling aSlot Milling aRamping / NEW Helical Milling a Low resistance inserts a Excellent wall accuracy a High spindle speeds DCCC aDeep Cutting aShoulder Milling aSide Milling possible a Multi functional milling a Max depth of cut 21mm a Different helical flute angles prevents chattering a Suitable for heavy cutting due to holder rigidity &25 ņ & 50 &32, &40 ^ C134 ^ C100 CLASSIFICATION ROTATING TOOLS BXD4000 aShoulder Milling aFace Milling ^ C105 APX3000 aShoulder Milling aCopy Milling aFace Milling a Curved cutting edge and high rigidity holder produce high wall accuracy a Low resistance insert and high rigidity design for excellent performance a With through coolant holes to ensure smooth chip discharge a For high-speed machining a Max depth of cut 15mm &20 ņ &40 ASX445 a High AQX accuracy, high quality vertical wall a Low cutting force insert a With through air & coolant holes a Max depth of cut 10mm aFace Milling aChamfer Milling aPocket Milling aCopy Milling aDrilling aShoulder Milling aFace Milling &12 ņ &63 APX4000 a High accuracy, high quality vertical wall a Low cutting force insert a With through air & coolant holes a Max depth of cut 15mm AJX a The centre bottom cutting edge enables drilling without previously formed hole a With through coolant holes a Excellent heat and wear resistance a Max depth of cut Standard Edge Type=55mm Short Edge Type=23mm &16 ņ & 50 ^ C107 aShoulder Milling aCopy Milling aFace Milling NEW inexpensive moulded type 20°positive insert a Screw-on type a A wide range of chip breakers a High rigidity due to carbide shim a Max depth of cut 6mm &50, &63 ^ C056 ^ C088 a Precision aPocket Milling aFace Milling &25 ņ &63 a High rigidity double clamp structure a Suitable for high feed cutting a With through coolant holes a Special insert design with cutting edges &16 ņ & 63 ^ C094 BAP3500 ^ C116 aSlot Milling aShoulder Milling aCopy Milling a High rake angle a Contour machining BRP aSlot Milling aCorner Radius Milling aCopy Milling aFace Milling is possible a Through coolant type a Max depth of cut 11mm &16 ņ &40 a 11°positive insert a Round shape insert with a strong cutting edge a Wide range of tools available a Suitable for mould machining &12 ņ & 63 ^ C086 C052 ^ C130 Product Name OCTACUT Application aPocket Milling aChamfer Milling aCopy Milling aFace Milling Features a 20°positive insert a For octagonal and Product Name PMR Application aVertical Feed Milling aHorizontal Feed Milling round type inserts functional machining a Multi &32 ņ & 63 Features a2 directional cutting with large overhang a Horizontal feed cutting and oblique cutting are also possible a Unique shape of curved edge gives high rigidity and low resistance &50 ņ &80 ^ C152 ^ C127 BSP aPocket Milling aChamfer Milling aCopy Milling aFace Milling a For drilling, chamfering and copying a Max depth of cut 7mm SRM2 aCurved face Milling aCopy Milling aContour Milling &10 ņ & 40 a Suitable for roughing to semi-finishing of small and medium moulds a Low resistance chipbreaker a High rigidity body design a Through coolant hole type &16 ņ & 32 ^ C122 drilling without a previously formed hole and horizontal feed machining a Ground key way slot in the insert gives excellent rigidity a High rake insert gives excellent sharpness SRM2&40/&50 aChamfer Milling aV-Slot Milling aFace Milling a Covers cutting modes a Excellent sharpness with aCurved face Milling aCopy Milling aContour Milling aCurved face Milling aCopy Milling aContour Milling SRF, SRB NEW 11°positive inserts 45° and 60° chamfer series &4 ņ & 32 ^ C146 ^ C137 aT-Slot Milling aShoulder Milling aSpot Face Milling a T-groove order number 14, 18 and 22 are available a Shoulder milling and inversed spot facing are also possible STLG ^ C149 a Capable of spot face machining, boring and interpolation a For seat machining of hexagon socket head bolt (M8-M30) a 86°rhombic shape 11°positive insert KSMG &10 ņ & 32 &22, &38 aInternal grooving a Side face grooving tool aExternal grooving for machining centres a The minimum cutting diameter is &25mm for internal grooving a For groove widths of 1.25mm ņ 6.00mm &25, &40 &14 ņ & 48 ^ C150 ^ C148 PMF cutting edge provides sharpness similar to that of solid ball nose end mills a Highly accurate corner radius tolerance allows for high precision finishing a Carbide shank type available diameter is &22 for internal grooving a The minimum groove width is 1.2mm and the maximum groove depth is 4.5mm ^ C147 aSpot Milling aEnlarging aDrilling a S-shaped aInternal grooving a Grooving cutter for aExternal grooving machining centres a The minimum cutting &25 ņ & 40 CBJP • CBMP for roughing of moulds a Low resistance chipbreaker a Highly rigid body ^ C144 a 30°, TSMP a Best &40, &50 &10 ņ & 30 ^ C124 CESP • CFSP • CGSP a For ROTATING TOOLS aDrilling aContour Milling aSlot Milling CLASSIFICATION SRE ^ C140 aVertical Feed Milling a2 directional cutting with large overhang a Excellent straightness a Excellent wall accuracy &50 ņ & 80 ^ C154 C053 ROTATING TOOLS CLASSIFICATION Product Name ASX400 NSE300 NSE400 APX3000 APX4000 BAP300 BAP400 BAP3500 AXD7000 BXD4000 NEW NEW Cutting Mode Slot Milling Shoulder Milling Spot Milling CLASSIFICATION ROTATING TOOLS Pocket Milling Chamfer Milling Radius Milling Drilling Copy Milling Face Milling C054 ^ C072 ^ C077 ^ C088 C094 ^ C081 ^ C086 ^ C100 ^ C105 BAP300 SPX NEW Long Cutting Edge DCCC BAP400 Long Cutting Edge ^ C083 ^ C132 C134 ASX445 ^ C056 AQX ^ C107 OCTACUT BSP SRE ^ C116 ^ C130 ^ C127 ^ C122 ^ C124 CESP CFSP CGSP ^ C146 TSMP ^ C147 CBJP CBMP ^ C148 PMF PMR ^ C154 C152 SRM2 ^ C140 C144 SRF SRB NEW ^ C137 KSMG STLG ^ C149 C150 ROTATING TOOLS BRP CLASSIFICATION AJX MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL MULTI FUNCTIONAL TYPE TYPE TYPE TYPE C055 INSERTS Dimensions (mm) a a a a a a a a a a a a a a a a a a a a a a a a a a a B9 8.2 10.2 12.8 15.3 16.3 6.7 8.5 10.2 12.2 13.1 8.2 10.2 12.8 15.3 16.3 6.7 8.5 10.2 12.2 13.1 20.5 26 3.5 4.6 5.5 7 3.5 4.6 5.5 7 3.5 4.6 5.5 7 3.5 4.6 5.5 7 8.0 8.5 ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ 11 10 10 10 10 11 9 9 11 10 10 10 10 11 9 9 ņ ņ ņ 18 18 18 18 ņ ņ ņ ņ ņ ņ 18 18 18 18 ņ ņ ņ ņ ņ ņ ņ L2 B3 B9° R L1 S1 B3° L1 S1 L1 S1 L1 S1 B3° R G G a a a a a a 20 25 32 16.6 35.8 20 8.0 8.5 ņ ņ ņ ņ ņ ņ ņ ņ L2 Outer S1 B9° R 11° R a a a a ņ 11 6.35 3.5 1.2 0.8 ņ 16.5 9.525 4.76 1.4 0.8 ņ ņ ņ ņ Re L2 APMT1135PDER-H2 M 1604PDER-H2 M B3° 85° APMT1135PDER-M2 M 1604PDER-M2 M a a a a ņ 11 6.35 3.5 1.2 0.8 ņ 16.5 9.525 4.76 1.4 0.8 ņ ņ ņ ņ Re F1 Low Resistance Type S1 L1 L2 Peripheral L1 11° *22 SRG40E 50E * Strong Cutting S1 B3° B3° R R *1 Edge Type L1 L2 a a 16 19 24 28 28 13.5 15.5 20.5 25.2 26.1 16 19 24 28 28 13.5 15.5 20.5 25.2 26.1 36 40 Re B3° 85° L1 S1 (Low-resistance inner or outer inserts are precision M class type.) The first recommendation is the super sharp M breaker (APMT PDER-M2) *1 Selection guide for peripheral cutting edges : When cutting edge strength is particularly important, use the H breaker (APMT PDER-H2) 2 inserts supplied per case * RECOMMENDED CUTTING CONDITIONS Alloy Tool Steel (ASTM D2) < 250HB VP20RT VP30RT 160 (120ņ 200) Alloy Tool Steel < 250HB VP20RT VP30RT 200 (160ņ 250) < 235HB VP20RT 200 (160ņ 250) < 230HB VP15TF VP20RT 200 (160ņ 300) VP15TF VP20RT 200 (160ņ 300) VP15TF VP20RT 200 (160ņ 300) Cast Tool Steel K Ductile Cast Iron Cast Iron Tensile Strength < 540N/mm2 Tensile Strength < 250N/mm2 A : Slot Milling Cutting Mode A B C A B C A B C A B C A B C A B C 0.5D1 P Feed per Tooth (mm/tooth) 0.12 (0.08 ņ0.2) 0.2 (0.1 ņ 0.4) 0.15 (0.1 ņ 0.3) 0.2 (0.1 ņ 0.3) 0.2 (0.1 ņ 0.4) 0.3 (0.1 ņ 0.4) 0.2 (0.1 ņ0.3) 0.3 (0.1 ņ 0.4) 0.2 (0.1 ņ 0.4) 0.2 (0.1 ņ 0.3) 0.3 (0.1 ņ 0.45) 0.2 (0.1 ņ 0.4) 0.25 (0.1 ņ 0.4) 0.25 (0.1 ņ 0.45) 0.35 (0.1 ņ 0.45) 0.25 (0.1 ņ 0.4) 0.35 (0.1 ņ 0.45) 0.25 (0.1 ņ 0.4) 1.0D1 B : Shoulder Milling (Standard Type) 0.2D1 0.5D1 Cutting Speed (m/min) C : Shoulder Milling (Long Cutting Edge Type) 1.0D1 Grade Cutting Mode Hardness Work Material ROTATING TOOLS Inner * * a a 10 12.5 15 16 10 12.5 15 16 10 12.5 15 16 10 12.5 15 16 20 25 F1 BALL NOSE END MILL Outer Low Resistance Type a a a S1 F1 Inner Low Resistance Type G G G G G G G G G G M M M M M M M M M M G G L2 L2 Outer Strong Cutting Edge Type SRG16C 20C 25C 30C 32C SRG16E 20E 25E 30E 32E SRM16C-M 20C-M 25C-M 30C-M 32C-M SRM16E-M 20E-M 25E-M 30E-M 32E-M SRG40C 50C L1 L2 Inner Strong Cutting Edge Type Geometry R L2 Order Number VP20RT VP30RT Shape Class F7030 VP15TF Type Coated 0.1D1 C145 SPARE PARTS F001 TECHNICAL DATA G001 ROTATING TOOLS CHAMFER MILLING Chamfering Face Milling Roughing CESP,CFSP,CGSP øD1 øD4 øD2 øD1 L4 CH° R0.8 a Covers cutting modes a Excellent sharpness L5 ap (Max Depth of Cut) L2 R0.8 L6 L1 ap with 11° positive inserts a 30°, 45° and 60°chamfer series CH° D1 D2 L1 D4 L2 L4 L5 L6 ap Insert Clamp Screw Wrench 30° 19.6 110 20 40 25 11 ņ 10.2 SPMW1203oo TS52 zTKY25R a 30° 16 27.8 110 20 40 25 11 ņ 10.2 SPMW1203oo TS5 zTKY25R a 30° 32 43.8 125 32 45 36 14 19 10.2 SPMW1203oo TS5 zTKY25R CFSPR041S16S a 45° 15.7 85 16 25 24 10 ņ 5.9 SPMW0903oo TS4 xTKY15F 041S16L a 45° 15.7 110 16 50 24 10 ņ 5.9 SPMW0903oo TS4 xTKY15F 081S20 a 45° 24.6 110 20 40 25 11 ņ 8.3 SPMW1203oo TS5 zTKY25R 161S20 a 45° 16 32.6 110 20 40 25 11 ņ 8.3 SPMW1203oo TS5 zTKY25R 323S32 a 45° 32 48.6 125 32 45 36 14 19 8.3 SPMW1203oo TS5 zTKY25R CGSPR081S20 a 60° 28.4 110 20 40 25 11 ņ 5.9 SPMW1203oo TS5 zTKY25R 161S20 a 60° 16 36.4 110 20 40 25 11 ņ 5.9 SPMW1203oo TS5 zTKY25R 323S32 a 60° 32 52.4 125 32 45 36 14 19 5.9 SPMW1203oo TS5 zTKY25R Stock Number of Teeth Right hand tool holder only Order Number CESPR081S20 a 161S20 323S32 ROTATING TOOLS R z Dimensions (mm) x Honing Dimensions (mm) NX2525 NX4545 UTi20T HTi10 Coated Cermet Carbide UP20M Class CHAMFER MILLING INSERTS SPMW090304 M E a a a a a 9.525 3.18 0.4 090308 M E a a a a a 9.525 3.18 0.8 120304 M a a a a a 12.7 3.18 0.4 120308 M a a a a a 12.7 3.18 0.8 Shape Order Number * * E* E* D1 S1 Geometry Re Re 11° D1 S1 * NX2525 and NX4545 insert honing is "T" type RECOMMENDED CUTTING CONDITIONS Work Material Hardness P Carbon Steel Alloy Steel K Cast Iron Feed per Tooth (mm/tooth) Chamfer Milling Face Milling Grade Cutting Speed (m/min) F620 180 (130 ņ 220) 0.4 0.2 UTi20T 180 (130 ņ 220) 0.4 0.15 UP20M 180 (130 ņ 220) 0.4 0.2 NX4545 180 (130 ņ 220) 0.4 0.2 180 ņ 280HB 280 ņ 350HB UTi20T 100 (70 ņ 120) 0.3 0.15 Tensile Strength UTi20T 140 (100 ņ 170) 0.5 0.25 HTi10 140 (100 170) 0.5 0.25 < 450N/mm aRevolution (min-1)=(1000ìCutting Speed)ữ(3.14ì& D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution C146 a [ : Inventory maintained : Inventory maintained To be replaced by new products SPARE PARTS F001 TECHNICAL DATA G001 T-SLOT MILLING Slotting Roughing TSMP 4° 90° øD4 øD5 ņ 0.1 øD1 ņ 0.3 L4 R 0.8 4° ap ņņ 0.1 0.3 a T-groove order number L5 L6 L2 L1 14, 18 and 22 are available a Shoulder milling and inversed spot facing are also possible 14 a 25 112 25 12.5 33.2 32 12 17 11 MPMW070308 TS3 zTKY08D 322S32 18 a 32 120 32 16 41.2 36 14 19 14 MPMW090308 TS4 xTKY15R 402S32 22 a 40 130 32 20 51.2 36 14 19 18 MPMW120408 TS5 xTKY25R TSMPR252S25 Stock R Order Number Number of Teeth T Slot Nomenclature Right hand tool holder only Tolerance when setting with master insert z Dimensions (mm) D1 L1 D4 D5 L2 L4 L5 L6 ap x Insert Clamp Screw Wrench INSERTS Dimensions (mm) S1 Re MPMW070308 M a 7.94 3.18 0.8 090308 M a 9.525 3.18 0.8 120408 M a 12.7 4.76 Geometry Re Re ROTATING TOOLS D1 0.8 11° 86° Work Material Cutting Speed Feed per Tooth (m/min) (mm/tooth) Hardness Grade 180 ņ 280HB UTi20T 130 (100 ņ 160) 0.15 (0.1 ņ 0.2) 280 ņ 350HB UTi20T 80 (60 ņ 100) 0.1 (0.05 ņ 0.15) K Cast Iron Tensile Strength UTi20T 100 (80 ņ 120) 0.15 (0.1 ņ 0.2) P Carbon Steel Alloy Steel < 450N/mm S1 y CAUTION FOR USE aWhen T slot machining steel, the Approx 2mm RECOMMENDED CUTTING CONDITIONS D1 workpiece must be pre-machined as shown in the drawing, so as to ensure smooth chip evacuation aSlots to be machined must be free from chips for smooth machining T-SLOT MILLING Order Number Class UTi20T Carbide Shape T Slot aRevolution (min-1)=(1000ìCutting Speed)ữ(3.14ì& D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution C147 a : Inventory maintained SPARE PARTS F001 TECHNICAL DATA G001 ROTATING TOOLS SPOT MILLING Roughing L4 øD4 øD1 ņ 00.3 CBJP,CBMP øD3 (Max Diameter) Spot Milling 4° a Capable of spot face machining, L5 L3 90° boring and interpolation a For seat machining of hexagon socket head bolt (M8-M30) a 86°rhombic shape 11°positive insert a 14 2.9 108 25 28 21 172S25 M10 a 17.5 5.3 115 202S25 M12 a 20 232S25 Right hand tool holder only Tolerance when setting with master insert x Dimensions (mm) D1 D3 L1 D4 L2 L3 L4 L5 L6 Insert Clamp Screw Wrench 32 12 17 JPMT060204E TS3 zTKY08D 25 35 26 32 12 17 JPMT060204E TS3 zTKY08D 7.8 120 25 40 30 32 12 17 JPMT060204E TS3 zTKY08D 10.8 126 25 46 34.5 32 12 17 JPMT060204E TS3 zTKY08D 36 14 19 MPMT090308 TS4 xTKY15R 29 11.5 138 32 58 43.5 36 14 19 MPMT090308 TS4 xTKY15R 32 14.5 144 32 64 59 36 14 19 MPMT090308 TS4 xTKY15R 35 17.5 150 32 70 70 36 14 19 MPMT090308 TS4 xTKY15R M24 a 39 21.5 158 32 78 78 36 14 19 MPMT090308 TS4 xTKY15R M27 a 43 25.5 166 32 86 86 36 14 19 MPMT090308 TS4 xTKY15R M30 a 48 30.5 176 32 96 96 36 14 19 MPMT090308 TS4 xTKY15R M14 a 23 CBMPR262S32 M16 a 26 292S32 M18 a 322S32 M20 a 352S32 M22 a 392S32 432S32 482S32 8.5 132 32 52 39 Shape Order Number JPMT060204-E Class UP20M Coated M a Carbide Dimensions (mm) UTi20T Cutter Type INSERTS D1 a 6.5 S1 Re 2.38 0.4 Geometry Re Re 7.94 CBJP SPOT MILLING ROTATING TOOLS CBJPR141S25 Stock Number of Teeth M8 Order Number L1 z R For Bolt Size L6 L2 (2xD) 11° M s a 9.525 3.18 Re 0.8 Re CBMP MPMT090308 S1 D1 86° 11° 86° D1 S1 RECOMMENDED CUTTING CONDITIONS Work Material P K CBMP Cutting Speed (m/min) Feed (mm/rev) Grade Mild Steel < 180HB UP20M • UTi20T 160 (120 ņ 200) Carbon Steel Alloy Steel 180 ņ280HB UP20M • UTi20T 130 (100 ņ 160) 280 ņ350HB UTi20T 100 (80 ņ 120) 0.16 (0.12 ņ 0.2) 100 (80 ņ 125) 0.225 (0.15 ņ 0.3) < 200HB UP20M • UTi20T 130 (100 ņ 160) 0.16 (0.12 ņ 0.2) 130 (100 ņ 160) 0.225 (0.15 ņ 0.3) UTi20T 100 (80 ņ 120) 0.3 (0.2 ņ 0.4) 100 (80 ņ 125) 0.35 (0.2 ņ 0.5) Stainless Steel M CBJP Cutting Speed (m/min) Feed (mm/rev) Hardness Cast Iron Tensile Strength < 450N/mm2 0.16 (0.12 ņ 0.2) 0.2 (0.15 ņ 0.25) 160 (125 ņ 200) 130 (100 ņ 160) 0.225 (0.15 ņ 0.3) 0.275 (0.2 0.35) =(1000ìCutting Speed)ữ(3.14ì& D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution (Note) CBJPR141S25 type, reduce feed rate by 50% because only insert is used aRevolution (min -1) C148 a : Inventory maintained s : Inventory maintained in Japan SPARE PARTS F001 TECHNICAL DATA G001 SLOT MILLING Slotting øD øD5 L4 øD4 D1/2 STLG ap (Max Depth of Groove) Roughing L3 STLGR22S32 L5 L6 L2 W3 a Grooving cutter for machining Stock Number of Teeth R 130 L1 øD centres STLGR38S32 a The minimum cutting diameter is & 22 for internal grooving a The minimum groove width is 1.2mm and the maximum groove depth is 4.5mm Order Number +0.04 Please refer to insert standard for W3 dimension Right hand tool holder only Tolerance when setting with master insert * Dimensions (mm) D1 L1 D4 D5 L2 L3 L4 L5 L6 ap 131.2 a STLGR22S32 a 38S32 22 38 131.5 Insert Wrench CS300890T TKY08F CS350990T TKY10F SLG22120L 32 15 50 40 36 14 19 SLG22150L 132 SLG22200L 132 SLG38200L 133 Clamp Screw 32 28 50 48 36 14 19 4.5 134 SLG38300L ROTATING TOOLS SLG38400L INSERTS SLG22120L G a 22150L G a 13 22200L G a 13 38200L G a 15.6 38300L G a 15.6 38400L G a 15.6 L1 13 L2 W3 S1 1.2 2.7 1.5 3.5 8 Geometry SLOT MILLING Order Number L1 Shape Dimensions (mm) Class UTi20T Carbide c 0.1 +0.04 W3 L2 15° S1 RECOMMENDED CUTTING CONDITIONS Work Material P Mild Steel Carbon Steel Alloy Steel K Cast Iron Hardness Grade Cutting Speed Feed per Tooth (m/min) (mm/tooth) < 180HB UTi20T 130 (120 ņ 150) 0.225 (0.1 ņ 0.35) 180 ņ280HB UTi20T 110 (100 ņ 120) 0.2 (0.1 ņ 0.30) 280 ņ 350HB UTi20T 110 (100 ņ 120) 0.175 (0.1 ņ 0.25) Tensile Strength < 450N/mm UTi20T 100 (80 ņ 125) 0.225 (0.1 0.35) aRevolution (min-1)=(1000ìCutting Speed)ữ(3.14ì& D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution C149 a : Inventory maintained SPARE PARTS F001 TECHNICAL DATA G001 ROTATING TOOLS Slotting Roughing D1/2 ±0.08 øD (Min Cu tting ap (Max Depth of Groove) KSMG Diam eter) L6 L5 W3 L3 L2 a Side face grooving tool L1 a The minimum cutting diameter is & 25mm for internal grooving ap D1/2 ±0.08 for machining centres L4 øD4 SLOT MILLING W3 a For groove widths of L3 4.8 < Groove Width < 6.3 181.6 1.25mm ņ 6.00mm L1 D4 L2 a 115 25 37 Stock R Number of Teeth Right hand tool holder only Tolerance when setting with master insert Order Number KSMGR25S25 a KSMGR40S32 Dimensions (mm) 130 32 SLOT MILLING ROTATING TOOLS 131.6 32 a KSMGR40S32L 180 50 L3 L4 L5 L6 W3 ap 1.25 1.2 1.45 1.5 1.5 < W3 < 4.7 3.0 1.25 1.2 33.5 32 12 17 49 36 14 19 51.6 49 36 14 19 32 100 Minimum Cutting Diameter Geometry of Groove 99 36 14 19 181.6 32 101.6 99 36 14 19 1.45 1.5 1.5 < W3 < 2.3 3.0 1.5 < W3 < 2.3 4.5 4.8 < W3 < 6.3 4.5 1.25 1.2 1.45 1.5 1.5 < W3 < 2.3 3.0 1.5 < W3 < 2.3 4.5 4.8 < W3 < 6.3 4.5 D1 25 MGTL33ooo 40 MGTL43ooo 40 MGTL44ooo 40 MGTL43oo 40 MGTL44ooo SPARE PARTS z x Tool Holder Number Clamp Lever Spring Lever Pin Clamp Screw Wrench LLCL13S LLCL24 LLCL24 HLS2 ņ ņ ņ LLP14 LLP14 LLCS105 LLCS108 LLCS108 zHKY20F xHKY30R xHKY30R KSMGR25S25 40S32 40S32L RECOMMENDED CUTTING CONDITIONS Work Material Hardness Mild Steel Grade NX2525 UTi20T P < 180HB VP20MF Carbon Steel Alloy Steel 180 ņ 280HB K Cast Iron NX2525 UTi20T VP20MF 280 ņ 350HB Tensile Strength < 450N/mm UTi20T UTi20T Cutting Speed Feed per Tooth (m/min) (mm/tooth) 130 (120 ņ 150) 160 (120 ņ 200) 110 (100 ņ 120) 120 (100 ņ 140) 110 (100 ņ 120) 100 (80 ņ 125) 0.225 (0.1 ņ 0.35) 0.225 (0.1 ņ 0.35) 0.2 (0.1 ņ 0.30) 0.2 (0.1 ņ 0.30) 0.175 (0.1 ņ 0.25) 0.225 (0.1 ņ 0.35) y HONING OF CUTTING EDGE Supplementary honing when steel cutting, gives longer tool life Use a diamond file for best results 0.05 0.1 aRevolution (min =(1000ìCutting Speed)ữ(3.14ì& D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution -1) C150 Insert Number a r : Inventory maintained s : Inventory maintained in Japan : Non stock, produced to order only [ : Inventory maintained To be replaced by new products 20° – 30° INSERTS Dimensions (mm) 33145 1.45 r 33150 1.5 s 33175 33200 a 9.525 4.76 0.2 1.2 r 9.525 4.76 0.2 1.5 r a 9.525 4.76 0.2 1.75 s r a 9.525 4.76 0.2 s s a 9.525 4.76 0.2 33230 2.3 r a 9.525 4.76 0.2 33250 2.5 s r a 9.525 4.76 0.3 33270 2.7 r r 9.525 4.76 0.3 33280 2.8 r r 9.525 4.76 0.3 33300 s a 9.525 4.76 0.3 33320 3.2 r 9.525 4.76 0.3 33330 3.3 r r 9.525 4.76 0.3 33350 3.5 r s 9.525 4.76 0.3 33400 r a 9.525 4.76 0.3 4.7 r 9.525 4.76 0.4 1.25 s r a 12.7 4.76 0.2 1.2 43145 1.45 r r r 12.7 4.76 0.2 1.5 43150 1.5 s a a 12.7 4.76 0.2 43175 1.75 s r a 12.7 4.76 0.2 43200 s a a 12.7 4.76 0.2 43230 2.3 s s [ a 12.7 4.76 0.2 43250 2.5 s s [ a 12.7 4.76 0.3 4.5 43260 2.6 r a 12.7 4.76 0.3 4.5 43270 2.7 r [ r 12.7 4.76 0.3 4.5 43280 2.8 s r [ a 12.7 4.76 0.3 4.5 43300 s s [ a 12.7 4.76 0.3 4.5 43320 3.2 s [ a 12.7 4.76 0.3 4.5 43330 3.3 s r [ a 12.7 4.76 0.3 4.5 43350 3.5 r r [ a 12.7 4.76 0.3 4.5 43400 s a 12.7 4.76 0.3 4.5 43420 4.2 r a 12.7 4.76 0.4 4.5 43430 4.3 r [ a 12.7 4.76 0.4 4.5 43450 4.5 s s [ a 12.7 4.76 0.4 4.5 43470 4.7 r r s 5.5 r r 33470 MGTL43125 MGTL44500 44550 44600 r r L r r [ Geometry r 12.7 4.76 0.4 4.5 s 12.7 6.35 0.4 4.5 a 12.7 6.35 0.4 4.5 a 12.7 6.35 0.4 4.5 MGTL L3 Re ROTATING TOOLS L L3 SLOT MILLING L r Re W3±0.025 L 1.25 S1 S1 NX55 W3 MGTL33125 D1 D1 Grooving Width UTi20T Order Number NX2525 Stock Grade Cermet Carbide VP20MF Coated C151 SPARE PARTS F001 TECHNICAL DATA G001 ROTATING TOOLS VERTICAL FEED MILLING Side Milling Roughing PMR øD7 øD9 L8 W1 L7 a directional cutting with L1 large overhang a Horizontal feed cutting and (ap) oblique cutting are also possible a Unique shape of curved edge gives øD8 high rigidity and low resistance ap øD1 Order Number R Metric Inch PMR405003A22R 405203A22R 406304A22R 406604A27R 408005A27R 608004A27R PMR405003BR 406304BR 408005DR 608004DR s a s a a a s s s s Number of Teeth Type Stock Right hand tool holder only Dimensions (mm) Insert 3 4 4 D1 D7 L1 D8 D9 L7 W1 L8 ap 50 52 63 66 80 80 50 63 80 80 45 47 57 60 73 72 45 57 73 72 40 40 40 50 50 50 40 40 63 63 11 11 11 13.5 13.5 13.5 11 11 17 17 22 22 22 27 27 27 22.225 22.225 31.75 31.75 20 20 20 23 23 23 19 19 32 32 10.4 10.4 10.4 12.4 12.4 12.4 8.4 8.4 12.7 12.7 6.3 6.3 6.3 7 5 8 11 11 11 11 11 17 11 11 11 17 CPMT1205ZPEN-M2/3 CPMT1205ZPEN-M2/3 CPMT1205ZPEN-M2/3 CPMT1205ZPEN-M2/3 CPMT1205ZPEN-M2/3 CPMT1906ZPEN-M2/3 CPMT1205ZPEN-M2/3 CPMT1205ZPEN-M2/3 CPMT1205ZPEN-M2/3 CPMT1906ZPEN-M2/3 SPARE PARTS z z Shim Screw x PMR405003A22R 405203A22R 406304A22R 406604A27R 408005A27R 405003BR 406304BR 408005DR PMR608004A27R 608004DR Shim Inserts Clamp Screw x Wrench (Insert) Wrench (Shim) Shim Shim Screw Clamp Screw Set Bolt STPMR4N STPMR4N STPMR4N STPMR4N STPMR4N STPMR4N STPMR4N STPMR4N STPMR6N STPMR6N WCS503507H WCS503507H WCS503507H WCS503507H WCS503507H WCS503507H WCS503507H WCS503507H WCS604010H WCS604010H zTPS35 zTPS35 zTPS35 zTPS35 zTPS35 zTPS35 zTPS35 zTPS35 xCSF401260T xCSF401260T HSC10035 HSC10035 HSC10035 HSC12035 HSC12035 HSC10035 HSC10035 HSC16040 HSC12035 HSC16040 zTIP15T zTIP15T zTIP15T zTIP15T zTIP15T zTIP15T zTIP15T zTIP15T xTKY20D xTKY20D INSERTS CPMT1205ZPEN-M2 M 1205ZPEN-M3 M Dimensions (mm) D1 S1 F1 Re a a 12.7 5.56 1.4 0.8 s 12.7 5.56 1.4 1.2 Geometry Re F1 Order Number Coated F7030 VP15TF Shape Class VERTICAL FEED MILLING ROTATING TOOLS Tool Holder Number 80° M a a 19.05 6.35 1.4 0.8 1906ZPEN-M3 M s 19.05 6.35 1.4 1.2 Re 80° C152 a : Inventory maintained s : Inventory maintained in Japan S1 F1 CPMT1906ZPEN-M2 D1 D1 S1 HKY35R HKY35R HKY35R HKY35R HKY35R HKY35R HKY35R HKY35R HKY40R HKY40R PMR STANDARD OF LONG ARBOR FOR PMR øD10 øD5 M BT50 L3 (Effective Neck Length) L11 Dimensions (mm) Stock Type L10 Order Number D5 Metric L10 L11 L3 M Cutter BT50-22-250-050 s 47 22 250 18 202 10 6.5 PMR405003A22R 22-250-063 s 60 22 250 18 202 10 8.5 PMR406304A22R 27-300-080 s 75 27 300 22 252 12 12.5 PMR408005A27R PMR608004A27R BT50-22.225-250-050 s 47 22.225 250 17 202 10 6.5 PMR405003BR 22.225-250-063 s 60 22.225 250 17 202 10 8.5 PMR406304BR 31.75-300-080 s 75 31.75 300 30 252 16 12.5 PMR408005DR PMR608004DR RECOMMENDED CUTTING CONDITIONS Work Material P K Carbon Steel Alloy Steel Cast Iron Hardness Grade Cutting Speed (m/min) Feed per Tooth (mm/tooth) pf (mm) F7030 180 (150 ņ 200) 0.2 (0.1 ņ 0.3) < 0.5D Tensile Strength < 350N/mm2 VP15TF 180 (150 ņ 200) 0.2 (0.1 ņ 0.3) < 0.5D Tensile Strength 360 ņ500N/mm2 VP15TF 150 (120 ņ 170) 0.2 (0.1 ņ 0.3) < 0.5D Tensile Strength 500 ņ800N/mm2 VP15TF 120 (100 ņ 150) 0.2 (0.1 ņ 0.3) < 0.5D 180 ņ 280HB 280 ņ 380HB Ductile Cast Iron VERTICAL FEED MILLING ROTATING TOOLS Inch D10 Tool Weight (kg) aRevolution (min-1)=(1000ìCutting Speed)ữ(3.14ì& D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution (Note 1) The above conditions are suitable for general machining purposes, it is possible to use conditions that are different from the above (Note 2) For horizontal feed machining, please reduce the feed rate by 20 ņ 40% (Note 3) If vibration occurs when machining, please reduce the depth of cut, and reduce the cutting speed by 20 ņ 50% C153 SPARE PARTS F001 TECHNICAL DATA G001 ROTATING TOOLS Side Milling Finishing øD4 øD9 W1 ø52 ø63 ø66 øD4 øD9 W1 L8 ø50 L1 L1 L7 L7 PMF L8 VERTICAL FEED MILLING 1° øD8 1° øD1 ņ 0.3 øD1 ņ 0.3 ø80 a directional cutting øD4 øD9 W1 L8 øD8 L7 with large overhang L1 a Excellent straightness a Excellent wall accuracy 1° øD8 øD1 ņ 0.3 Stock Order Number R z x Dimensions (mm) D1 L1 D9 L7 D8 Screw Radial L8 D4 Cartridge Clamp (Insert) Screw W1 Set Bolt (Cartridge) Clamp Screw Wrench Wrench Insert HKY40R HKY50R PMF05004A22R s 50 63 22 20 12 10.4 6.3 48 PMFA13R TS254 TSS04005 HBH06012 zHDS10031 TKY08F 05204A22R a 52 63 22 20 11 10.4 6.3 50 PMFA13R TS254 TSS04005 HBH06012 xHSC10050 TKY08F HKY40R 06306A22R s 63 63 22 20 18 10.4 6.3 60 PMFA13R TS254 TSS04005 HBH06012 xHSC10050 TKY08F HKY40R 1303ZP 06606A27R a 66 63 27 23 13.5 12.4 63 PMFA13R TS254 TSS04005 HBH06012 xHSC12050 TKY08F HKY40R 08008A27R a 80 50 27 23 13.5 12.4 75 PMFA13R TS254 TSS04005 HBH06012 xHSC12035 TKY08F HKY40R TPEW oR2 TPEW1303ZPER2 E 1303ZPTR2 E * Dimensions (mm) D1 S1 F1 7.94 3.18 7.94 3.18 a a a Geometry 60° F1 Order Number CBN F1 Shape Class VP15TF AP10H Coated MB710 INSERTS ROTATING TOOLS VERTICAL FEED MILLING Number of Teeth Right hand tool holder only Tolerance when setting with master insert * *Sintered CBN 11° D1 S1 RECOMMENDED CUTTING CONDITIONS Work Material P Hardness Grade 180 ņ 280HB VP15TF Carbon Steel Alloy Steel 280 ņ 380HB K Cast Iron Tensile Strength < 350N/mm VP15TF AP10H MB710 Cutting Speed Feed per Tooth (m/min) (mm/tooth) 250 (150 ņ 350) 200 (100 ņ 300) 350 (200 ņ 500) 1500 (1000 ņ 2000) Work Material K 0.1 (0.05 ņ 0.15) Ductile Cast Iron Hardness Grade Tensile Strength 360ņ500N/mm2 AP10H Tensile Strength 500800N/mm2 AP10H 0.1 (0.05 0.15) aRevolution (min-1)=(1000ìCutting Speed)ữ(3.14ì& D1) aTable Feed (mm/min)=Feed per Tooth×Number of Teeth×Cutter Revolution (Note 1) Recommended radial depth of cut is 0.1mm (Note 2) directional vertical cutting is recommended for efficiency (Note 3) For crossfeed cutting, feed per tooth should be reduced to less than 0.05 (mm/tooth) C154 a : Inventory maintained s : Inventory maintained in Japan MB710 MB710 Cutting Speed Feed per Tooth (m/min) (mm/tooth) 250 (150 ņ 350) 1000 (800 ņ 1200) 200 (100 ņ 300) 1000 (800 ņ 1200) 0.1 (0.05 ņ 0.15) 0.1 (0.05 ņ 0.15) PMF STANDARD OF LONG ARBOR FOR PMF øD10 øD5 M BT50 L3 (Effective Neck Length) L11 Dimensions (mm) D5 D10 L10 L11 L3 M BT50-22-250-050 s 47 22 250 18 202 10 22-250-063 s 60 22 250 18 204 27-300-080 s 75 27 300 22 252 Tool Weight (kg) Cutter PMF05004A22R 10 8.5 PMF06306A22R 12 12.5 PMF08008A27R ROTATING TOOLS 6.5 VERTICAL FEED MILLING Stock Order Number L10 C155 SPARE PARTS F001 TECHNICAL DATA G001 ROTATING TOOLS ARBOR FOR SCREW-IN STRAIGHT NEW øD4 øD9 øD5 M L2 Order Number Stock Coolant Hole L1 SC16M 08S100S a u H1 Dimensions (mm) D9 D4 D5 L1 L2 H1 M 8.5 16 14.5 100 10 10 M8 08S200L a u 8.5 16 14.5 200 10 10 M8 SC20M 10S120S a u 10.5 20 18.5 120 10 14 M10 10S220L a u 10.5 20 18.5 220 10 14 M10 SC25M 12S125S a u 12.5 25 23.5 125 10 19 M12 12S245L a u 12.5 25 23.5 245 10 19 M12 SC32M 16S140S a u 17 32 28.5 140 15 24 M16 16S280L a u 17 32 28.5 280 15 24 M16 STRAIGHT NEW Carbide shank øD4 øD5 øD9 L2 Order Number Coolant Hole L1 Stock ARBOR FOR SCREW-IN ROTATING TOOLS M H1 Dimensions (mm) D9 D4 D5 L1 L2 H1 M M8 SC16M 08S100SW a u 8.5 16 14.5 100 10 10 08S200LW a u 8.5 16 14.5 200 10 10 M8 SC20M 10S120SW a u 10.5 20 18.5 120 10 14 M10 10S220LW a u 10.5 20 18.5 220 10 14 M10 SC25M 12S125SW a u 12.5 25 23.5 125 10 19 M12 12S245LW a u 12.5 25 23.5 245 10 19 M12 SC32M 16S140SW a u 17 32 28.5 140 15 24 M16 16S280LW a u 17 32 28.5 280 15 24 M16 C156 a : Inventory maintained s : Inventory maintained in Japan BT30 NEW BT30 øD9 øD5 M L2 Order Number Stock Coolant Hole L10 D9 D5 L10 L2 M SC16M08S10-BT30 s u 8.5 14.5 32 10 M8 20M10S10-BT30 s u 10.5 18.5 32 10 M10 25M12S10-BT30 s u 12.5 23.5 32 10 M12 32M16S10-BT30 s u 17.0 28.5 32 10 M16 Dimensions (mm) BT40 NEW BT40 øD9 ROTATING TOOLS L2 Coolant Hole Order Number Stock L10 Dimensions (mm) D9 D5 L10 L2 M SC16M08S10-BT40 s u 8.5 14.5 37 10 M8 20M10S10-BT40 s u 10.5 18.5 37 10 M10 25M12S10-BT40 s u 12.5 23.5 37 10 M12 32M16S10-BT40 s u 17.0 28.5 37 10 M16 ARBOR FOR SCREW-IN øD5 M C157 TECHNICAL DATA G001 ROTATING TOOLS ARBOR FOR SCREW-IN HSK63A NEW HSK63A ø63 øD5 øD9 M L2 Order Number Stock Coolant Hole L10 D9 D5 L10 L2 M SC16M08S22-HSK63A s u 8.5 14.5 48 22 M8 20M10S24-HSK63A s u 10.5 18.5 50 24 M10 25M12S27-HSK63A s u 12.5 23.5 53 27 M12 32M16S28-HSK63A s u 17.0 28.5 54 28 M16 ARBOR FOR SCREW-IN ROTATING TOOLS Dimensions (mm) C158 s : Inventory maintained in Japan TECHNICAL DATA G001 MAXIMUM ALLOWABLE REVOLUTIONS FOR CUTTER ASX445 20 25 32 35 40 50 63 80 100 125 160 200 250 18,000 16,000 14,000 13,000 12,000 10,000 9,000 8,000 6,500 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 10 12 16 20 25 32 35 40 50 63 80 100 125 160 8 8 8 ņ ņ 22,100 19,200 16,600 14,300 12,400 10,800 9,300 ņ ņ ASX400 FBP415 ņ ņ ņ ņ ņ ņ 8 8 ņ 9,300 8,100 7,000 6,000 5,200 ņ NSE300 ņ ņ 13,200 11,400 9,900 8,600 7,400 6,400 ņ ņ ņ 8 8 8 ņ NSE400 ņ ņ ņ 9,300 8,100 7,000 6,000 5,200 ņ ņ ņ ņ 8 8 ņ ņ ņ 16,600 14,300 12,400 10,800 9,300 8,100 ņ BXD4000 ņ ņ 8 8 8 ņ SG20 Max Max Max Max Max Max Clamp Clamp Clamp Clamp Clamp Clamp Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque Revolution Revolution Revolution Revolution Revolution Revolution (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) ņ ņ ņ ņ ņ ņ ņ 15,700 13,500 11,800 10,200 8,800 7,600 ņ ņ ņ ņ ņ ņ ņ 8 8 8 APX3000 Diameter (mm) SE515 Max Max Max Max Max Clamp Clamp Clamp Clamp Clamp Clamp Max Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque Allowable Torque Revolution Revolution Revolution Revolution Revolution Revolution (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) (min-1) BF407 Diameter (mm) SE415 ņ ņ ņ ņ ņ 18,000 16,000 14,000 13,000 12,000 10,000 9,000 8,000 ņ ņ ņ ņ ņ 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 APX4000 ņ ņ ņ ņ ņ 5 8 8 ņ ņ ņ ņ ņ ņ ņ 8,900 7,700 13,700 11,800 10,300 8,900 ņ ņ ņ ņ ņ ņ ņ ņ ņ 12,000 10,300 9,000 7,800 6,700 5,800 ņ ņ ņ ņ ņ ņ ņ 8 8 8 15,000 38,000 33,000 31,000 29,000 24,000 21,000 19,000 16,000 14,000 ņ ņ ņ 4 4 4 4 4 ņ ņ ņ ņ ņ ņ ņ ņ ņ ņ 8,200 7,000 6,100 5,300 ņ ņ AXD7000 Max Clamp Max Clamp Max Clamp Allowable Torque Allowable Torque Allowable Torque Revolution Revolution Revolution (min-1) (N • m) (min-1) (N • m) (min-1) (N • m) ņ 21,100 41,800 37,100 32,900 28,800 27,500 25,600 22,700 20,000 17,600 15,600 ņ ņ ņ 1 1 1 1 1 ņ ņ ņ ņ ņ ņ 37,900 32,600 30,900 28,500 24,900 21,600 18,700 16,300 14,200 12,200 ņ ņ ņ ņ 1 1 1 1 1 ņ ņ ņ ņ ņ 41,000 ņ 36,000 30,000 25,000 23,000 19,000 16,000 ņ ņ ņ ņ ņ ņ 3.5 ņ 3.5 3.5 3.5 3.5 3.5 3.5 ņ (Note) All values shown on this chart are based on the insert being properly seated in pocket and torqued to the recommended values ņ ņ ņ ņ ņ ņ ņ 8 8 ņ ņ ROTATING TOOLS 50 63 80 100 125 160 200 250 315 SE545 MAXIMUM ALLOWABLE REVOLUTIONS FOR CUTTER Diameter (mm) LSE445 C159 ... 6.3 10. 8 0.3 0.5 0.9 1.4 2.2 3.5 6.2 10. 7 0.3 0.5 0.9 1.2 2.1 3.3 6.0 10. 5 Dimensions (mm) Max Depth of Cut Type (Fig.) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10... 3.18 10 1.0 42EFER10C C E s 12.7 14.99 3.18 10 1.0 20° 15° F1 L1 WEC42EFFR10C L2 WEC42EFFR5C Order Number S1 R500 Re Re L2 Shape HTi05T Cermet Carbide ROTATING TOOLS Shape Class Honing F7 010 F7030... 40 22 20 11 10. 4 6.3 0.3 12.5 -063A05R a 63 63 40 22 20 11 10. 4 6.3 0.5 12.5 -080A06R a 80 80 50 27 22 13.5 12.4 1.1 12.5 -100 A08R a 100 100 50 32 25 17.5 14.4 2.1 12.5 -125B10R a 10 125 125 63