Steam Cabinet Operator’s Manual www.profitind.com Steam Cabinet Operator’s Manual SCE-1-N2-GET Single door steam cabinet SCE-3-N2-GET Three door steam cabinet This manual must be retained for future reference FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance CAUTIONS • Improper • All rights reserved All trademarks are the property of their respective owners Reproduction in whole or in part without written permission is prohibited SCE-GET-OM-2012-03-V1 installation, adjustment, alteration, service or maintenance can cause property damage, injury or death Read the installation and operator’s instructions thoroughly before installing or servicing this equipment All installations must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z233.1 / NFPA 54 or Natural Gas and Propane Installation Code, CSA B149.1 NOTE: To keep this appliance area free and clear from combustibles Steam Cabinet Operator’s Manual Steam Cabinet Operator’s Manual Technical service contacts HONG KONG Pro-Fit Industrial Co Ltd Flat A, 8/F., Chung Shun Knitting Centre, 1-3 Wing Yip Street, Kwai Chung, N.T., Hong Kong Phone : (852) 2371-2862 Fax : (852) 2371-2867 E-mail : profit@profitind.com Website : www.profitind.com CHINA Guangdong Foshan Fordex Kitchen Utensils Co Ltd Phone : (86) 0757-86417222 Fax : (86) 0757-86417233 E-mail: foshan@profitind.com BEIJING Fortune-Cater Equipment Co., Ltd Phone : (86) 010-67676228 Fax : (86) 010-67620538 E-mail: bj@profitind.com SINGAPORE & MALAYSIA Phone : (60) 17-2255446 Fax : (603) 91714788 E-mail: shchew@profitind.com SCE-GET-OM-2012-03-V1 P 12 Contents Specifications 2-4 Structure of the steam cabinet 5-7 Structure of the combustion system Operation 9-10 General information and maintenance 11 Technical service contacts 12 Steam Cabinet Operator’s Manual Steam Cabinet Operator’s Manual Operation Specifications SCE-1-N2-GET WHAT TO DO IF YOU SMELL GAS: • • • • • • • Do not light any appliance Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a phone outside the building Follow your gas supplier’s instructions If your gas supplier cannot be reached, call the fire department Installation and service must be performed by a qualified installer, service agent or the gas supplier General information and maintenance Manufacturer PRO-FIT - Brand : Power Flame Model no SCE-1-N2-GET Product Description Environmental type single door steam cabinet, gas heated Origin Hong Kong, PRC Function Steaming (batch steaming of fish, rice, dim-sum, rice cake & braising soup) 700 x 910 x 1800mmH (27.6” x 35.8” x 70.9”H) - One large half door can fit in tiers of bar type stainless steel shelf - With nos of 2.28” dia full height stainless steel adjustable feet Construction Engineering/ MEP ratings - With side swing door and one heavy duty & heat resistant latch - Lower part burner housing is constructed of 0.08” (2.0mm) thick 304, with no finishing stainless steel sheet heat exchange type steam generator heated from nos of less heat-input high speed turbo jet burners; steam will be discharged from the discharge cap located on top of the generator - Electronic ignition - Electrical requirement for solenoid 0.0154 kW (110-120V/1ph/50~60Hz) or (220-240V/1ph/50~60Hz) - Heat input : Propane Gas : 45kW (153 546 BTU / hr ) Natural Gas : 45kW (153 546 BTU / hr ) Town Gas : 45kW (153 546 BTU / hr ) Sanitation All stainless steel construction for easy cleaning Accessories - With seven stainless steel slatted bar type shelves equally distributed in seven intervals inside the cabinet with shelf supporting angles located equally on both sides of the cabinet Safety - With safety valve – flame failure device - Over heat protection for heat exchange chamber - Excess steam release valve Particulars - Able to generate steam at 100oC within minutes - Noise level is less than 70dB - Flue temperature at exhaust chamber is less than 200oC SCE-GET-OM-2012-03-V1 P If the pilot flame does not light up, not turn on the Main Gas Cock handle If the pilot flame does not light up, try to press the Electronic Ignition Button again If it still fails, inform the qualified service agent to take appropriate action on maintenance and replacement Remember to turn off the Pilot Light Valve while not in cooking for an extended period of time The kitchen exhaust system must be turned on whenever the appliance is in operation Always pay attention to any gas leakage from the Main Gas Cock Valve andconnection joints of the gas pipes If there is leakage problem, shut off the main gas supply valve, open the windows and inform the qualified service agent for maintenance Clean and drain the water tank daily When the appliance is idle, clean it up and always keep it tidy To avoid damages on the cabinet body, not strike bulky and heavy objects onto the cabinet Important Notes: Operator MUST drain away water completely inside heat exchange chamber everyday after use and MUST turn off the drainage valve after each drainage to avoid damage to the chamber If countries have hard water system, water softener for water supply to the chamber must be added Descriptions Body and water tunnel Flue Main gas valve Pilot light valve Flame failure device (safety valve) Electronic ignition Burners Automatic pilot sensor Heat exchange chamber Water float ball device Water tank Steam compartments Water valve ● ○ Maintenance and Time Intervals Daily Weekly Necessary works General cleaning ○ Leakage check Leakage check Leakage check Performance check Performance check General cleaning ○ Performance check Performance check and replacement (if needed) Drainage check ○ Performance check General cleaning ○ General cleaning ○ Leakage check Every months Half-yearly ● ● ● ● ● ● ● ○ ○ Repair and maintenance must be done by qualified person General maintenance can be carried out by end-users Note: Disconnect the power supply to the appliance before cleaning or servicing, if applicable For technical support, please refer to the page of Technical Service Contacts P 11 SCE-GET-OM-2012-03-V1 Steam Cabinet Operator’s Manual Steam Cabinet Operator’s Manual Operation Specification Three Door Steam Cabinet (SCE-3-N2-GET) SCE-3-N2-GET 5 10 11 12 13 Exhaust tunnel Steam compartments with release device Steam vent duct Drainage channel Hinged door with latch Steam control handle Flame failure device (safety valve) Pilot light Electronic ignition Inspection hole Main gas cock handle Adjustable bullet feet Heat exchange chamber-Water drainage valve 11 10 12 13 * This appliance is only for professional use and that it should be used by qualified people TURN ON a b c d e Turn on the exhaust fan to keep the kitchen in good ventilation Make sure water in the water tank is up to the standard level Before lighting the appliance, ensure all gas valves are in closed position Turn on the Pilot Light (8) Press the Ignition Button (9) and Flame failure device (safety valve) (7) simultaneously to light the pilot Once pilot flame is established, hold the buttons for 30 seconds If the pilot flame is not lit, wait for minutes before attempting step (c) Turn on the the Main Gas Cock (11) until a desirable flame is obtained Steam will be produced shortly (normally in minutes) Step Step Turn on the pilot light Press the safety valve and ignition button simultaneously & hold for 30 sec Manufacturer PRO-FIT - Brand : Power Flame Model no SCE-3-N2-GET Product Description Environmental type three door steam cabinet, gas heated Origin Hong Kong, PRC Function Steaming (steam fish, rice, dim-sum, rice cake & braising soup) Dimensions 850 x 910 x 1900mmH (33.5” x 35.8” x 74.8” H) - Two upper decks height of 24.6” x 24.6” x 7.88” each and one lower deck of 24.6” x 24.6” x 14.0” - With nos of 2.28” dia full height stainless steel adjustable legs Construction - With pull down spring assisted door with cam lock & heat resistant handle for each deck - Lower part burner housing is constructed of 0.08” (2.0mm) thick 304, with no finishing stainless steel sheet heat exchange type steam generator heated from nos of less heat-input high speed turbo jet burners; steam will be discharged from the discharge cap located on top of the generator - Electronic ignition Engineering/ MEP ratings - Electrical requirement for solenoid 0.0154 kW (110-120V/1ph/50~60Hz) or (220-240V/1ph/50~60Hz) - Heat input : Propane Gas : 45kW (153 546 BTU / hr ) Natural Gas : 45kW (153 546 BTU / hr ) Town Gas : 45kW (153 546 BTU / hr ) Sanitation All stainless steel construction for easy cleaning Accessories - With one stainless steel slatted bar type shelf per deck and one extra shelf of same kind with shelf supporting angle located at mid-level of the lower deck Safety - With safety valve – flame failure device - Over heat protection for heat exchange chamber - Excess steam release valve Particulars - Each compartment is furnished with individual pulling type steam volume control puller & accessible water tank with floating valve - Able to generate steam at 100oC within minutes - Noise level less than 70dB - Flue temperature at exhaust chamber less than 200oC Step Turn on the main cock SHUT OFF a b For temporary shut off, just turn off the Main Gas Cock (11) Leave the Pilot Light (8) on If the appliance is not in use, turn off all the gas valves Also shut off Drainage Gate Valve (13) after draining water off from the chamber Temporary shut off Not in use Leave the pilot light on Turn off the pilot light Turn off the main cock Turn off the main cock Important Notes SCE-GET-OM-2012-03-V1 Make sure water is removed from the heat exchange chamber at least once a day and turn off the drainage valve after each drainage to avoid damage to the chamber If countries have hard water problem, water softener must be added to supply soft water to the chamber Wear thermal gloves during hot dish move-in/out of steam compartment P 10 P SCE-GET-OM-2012-03-V1 Steam Cabinet Operator’s Manual Steam Cabinet Operator’s Manual Specifications Operation Single Door Steam Cabinet (SCE-1-N2-GET) SCE-1-N2-GET Single Door Steam Cabinet SCE-3-N2-GET Three Door Steam Cabinet 10 * 11 12 13 14 10 11 12 13 14 Exhaust tunnel Steam compartments with release device Steam vent duct Pilot light Flame failure device (safety valve) Water tank cover Drainage channel Adjustable bullet feet Hinged door with latch Stainless steel shelf Main gas cock handle Electronic ignition Inspection hole Heat exchange chamber - Water drainage valve This appliance is only for professional use and that it should be used by qualified people TURN ON a b c d e Turn on the exhaust fan to keep the kitchen in good ventilation Make sure water in the water tank is up to the standard level Before lighting the appliance, ensure all gas valves are in closed position Turn on the Pilot Light (4) Press the Ignition Button (12) and Flame failure device (safety valve) (5) simultaneously to light the pilot Once pilot flame is established, hold the buttons for 30 seconds If the pilot flame is not lit, wait for minutes before attempting step (c) Turn on the Main Gas Cock (11) until a desirable flame is obtained Steam will be produced shortly (normally in minutes) Specifications of Steam Cabinet Step Single Door SCE-1-N2-GET Three Doors SCE-3-N2-GET Width x Depth x Height (inch) 27.6 x 35.8 x 70.9 33.5 x 35.8 x 74.8 Width x Depth x Height (mm) 700 x 910 x 1800 850 x 910 x 1900 Model ► Step Turn on the pilot light Press the safety valve and ignition button simultaneously & hold for 30 sec Dimensions Solenoid Loading (kW) Voltage (V/Ph/Hz) Step Turn on the main cock 0.0154 (110~240/1/50~60) Heat input kW (BTU / hr.) Town Gas 45 (153546) 45 (153546) SHUT OFF Propane (L.P Gas) 45 (153546) 45 (153546) Natural Gas 45 (153546) 45 (153546) a b Operating Pressure (inch in Water Column) Town Gas Propane (L.P Gas) Natural Gas Fuel pipe connection (inch) Town Gas Propane (L.P Gas) Natural Gas Water inlet / Drainage pipe (inch) Water inlet / Drain Net / Gross Wt (kgs) 11 11 Ø1 Ø1 Ø1 Ø1 Ø1 Ø1 Ø0.5 / Ø1.5 Ø0.5 / Ø1.5 165 / 242 200 / 322 For temporary shut off, just turn off the Main Gas Cock (11) Leave the Pilot Light (4) on If the appliance is not in use, turn off all the gas valves Also shut off Drainage Gate Valve (14) after draining water off from the chamber Temporary shut off Not in use Leave the pilot light on Turn off the pilot light Turn off the main cock Turn off the main cock Important Notes - SCE-GET-OM-2012-03-V1 P Make sure water is removed from the heat exchange chamber at least once a day and turn off the drainage valve after each drainage to avoid damage to the chamber If countries have hard water problem, water softener must be added to supply soft water to the chamber Wear thermal gloves during hot dish move-in/out of steam compartment P SCE-GET-OM-2012-03-V1 Steam Cabinet Operator’s Manual Steam Cabinet Operator’s Manual Structure of the Combustion System Structure of the Steam Cabinet Single Door Steam Cabinet Single Door Steam Cabinet is constructed of high quality stainless steel with three major portions: the stainless steel turbo jet burners, the upper steam cabinet body and the stainless steel heat exchange chamber The upper steam cabinet body is constructed of stainless steel with slatted bar type shelves, steam inlet and water drainage holes The exterior body is constructed of water drainage channel, stainless steel cover panels, door with gasket to prevent leakage of steam and steam release device The heat exchange chamber is newly designed It can produce a great volume of powerful steam from the heat exchange chamber in a short while Steam is an extremely efficient heat transfer medium, it goes up from cap opening and carries a great deal of heat energy which readily transfers directly to the food and therefore more time and power can be saved The inbuilt water tank is equipped with automatic float ball device to control water level and check cover To ensure safety, the steamer is equipped with overheat device and cut off to heat exchange chamber as well as the flame failure device (safety valve) to ensure safety operation The gas burner system is equipped with specially designed stainless steel turbo jet burners, the flue, the frame, the side and the front cover panels and adjustable bullet feet The front panel is equipped with main cock handle, pilot light, flame failure device (safety valve), the inspection hole, the electronic ignition, etc Three Door Steam Cabinet No Parts Name Recommended Replacement parts list Installed & adjusted by Installer and / or service agent Gas supply pipe Main gas cock handle Main gas valve Pilot valve knob Pilot valve 9 Flame failure device (safety valve) 9 Electronic ignition with battery box 9 Automatic pilot sensor 9 Pilot head 9 10 Pilot burner 9 11 Stainless steel turbo jet burner 9 12 Overheat sensor device with sensor tip 9 13 Pressure test point 9 14 Main gas-in jet 9 15 Pilot Jet 9 16 Solenoid 9 SCE-GET-OM-2012-03-V1 P The three door steam cabinet is constructed of high quality stainless steel with three major portions: The stainless steel turbo jet burners, the upper steam cabinet body and the stainless steel heat exchange chamber The upper steam cabinet body is consisted of three individual steaming compartments equipped with slatted bar type shelves, steam inlets and water drainage holes The exterior body is equipped with water drainage channels, cover panels, steam control devices and doors with gasket on the door edge and special clam lock designed handle to prevent leakage of steam The newly designed heat exchange chamber generates a great volume of powerful steam in a short while Powerful steam generated from that steam boiler and goes into steaming compartments from individual steam inlet tunnel for food steaming Stainless steel built-in water tank equipped with automatic float ball device to control water level With over-steam safety devices to secure a safety and easy operation The gas burner systems are equipped with four numbers of individual specially designed stainless steel turbo jet burners and controlled by two main gas cocks to allow better control of flame output The front panels are equipped with two main cock handles, pilot light, flame failure device (safety valve), electronic ignition and inspection hole etc P SCE-GET-OM-2012-03-V1 Steam Cabinet Operator’s Manual Steam Cabinet Operator’s Manual Structure of Single Door Steam Cabinet Structure of Three Door Steam Cabinet SCE-1-N2-GET No SCE-GET-OM-2012-03-V1 Name SCE-3-N2-GET Quantity Door gasket No Door hinge Door latch Water tank cover Water tank with floating ball valve Quantity No Door gasket (upper doors) 10 Adjustable bullet feet Steam inlet control knob 11 Stainless steel turbo jet burner Door latch 12 Pilot burner 1 Door gasket (lower doors) 13 Exhaust channel (upper part) Heat exchange chamber Door spring 14 Exhaust channel (lower part) Adjustable bullet feet Door hinge 15L S/S Casing for door spring (Left) Stainless steel turbo jet burner Water tank cover 15R S/S Casing for door spring (Right) Pilot burner Water tank with floating ball valve 10 Abgaskanal Heat exchange chamber P Name P Name Quantity SCE-GET-OM-2012-03-V1 ... SCE- GET- OM- 2012- 03- V1 Steam Cabinet Operator’s Manual Steam Cabinet Operator’s Manual Structure of Single Door Steam Cabinet Structure of Three Door Steam Cabinet SCE- 1-N2 -GET No SCE- GET- OM- 2012- 03- V1. .. steam compartment P 10 P SCE- GET- OM- 2012- 03- V1 Steam Cabinet Operator’s Manual Steam Cabinet Operator’s Manual Specifications Operation Single Door Steam Cabinet (SCE- 1-N2 -GET) SCE- 1-N2 -GET Single... Service Contacts P 11 SCE- GET- OM- 2012- 03- V1 Steam Cabinet Operator’s Manual Steam Cabinet Operator’s Manual Operation Specification Three Door Steam Cabinet (SCE- 3-N2 -GET) SCE- 3-N2 -GET 5 10 11 12 13