4 KalmarTE32 forklift

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4 KalmarTE32 forklift

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Xe nâng chuyên dụng trong chụp container Sơ đồ điều khiển điện Cơ cấu cơ khí Vận hành sửa chữa xe nâng Xe nâng chuyên dụng trong chụp container Sơ đồ điều khiển điện Cơ cấu cơ khí Vận hành sửa chữa xe nâng

Spicer Off-Highway Products Division TE 32 Spicer Off-Highway Products Division Overview TE32 : • short drop • speed Fwd/Rev TE32 Spicer Off-Highway Products Division Transmission Layout TE32 Spicer Off-Highway Products Division Model designation 1X.X Converter Model Wheel Group Mounting type Engine mount =T Remote mount =RT Mid mount =MT Electronically controlled model TE 32 X X - XX specific ădash numberă specific ratio even n :long drop odd n° : short drop numbers of gears transmission input rating (Nm/100) Spicer Off-Highway Products Division TE32 Technical specifications Converter/Transmission Oil System Capacity (Approximate: measured at 600 RPM input speed and oil temp between 60 and 70°C, neutral)  Short drop 60L Oil Type  ATF Dexron III approved viscosity at 40°C: 33 → 38 cSt viscosity at 100°C: → cSt flash point: 160°C pour point: max –42°C Filtration  x Spin On 1000 hrs life first change: 50-250 hrs Spicer Off-Highway Products Division TE32 Temperature specifications Normal operating temperature 70 - 120°C at temperature check port converter out Maximum allowed transmission temperature 120° C Pressure specifications Transmission regulator pressure : • 600 RPM 17 bar minimum • 2200 RPM 25.5 bar maximum Spicer Off-Highway Products Division Clutch pressures At 2200 RPM 21.5 - 25.5 bar Filter bypass valve set at 4.1 to 4.5 bar Lube pressure 1.76 - 2.64 bar at 73 l/min converter flow Internal leakage @ 1000 RPM Fwd/Rev l/min 1st 10.5 l/min 2nd/3rd/4th l/min TE32 Spicer Off-Highway Products Division Savety valve cracking pressure 9.0 bar Converter out pressure (to cooler) bar at 2000 RPM and max 5.0 bar at no load governed speed Pump flow System pump flow : 101,9 l/min at 2000 RPM Lube pump flow : 86,3 l/min at 2000 RPM TE32 Spicer Off-Highway Products Division Electrical specifications Electronic controlled modulation valves VFS 2nd/4th - VFS 1st/3rd - VFS Fwd -VFS Rev Coil resistance 4.35 ± 0.35 OHMS at 25° C On/Off Solenoids Total neutral , 1st/3rd & 2nd/4th range solenoids Coil resistance 12V - 28 ± OHMS at 20° C Coil resistance 24V - 87 ± OHMS at 20° C TE32 Spicer Off-Highway Products Division TE32 Speed sensors Type Magneto resistive sensor Sensing distance - 1.8 mm Sensor signal generates a square current with a fixed amplitude changing between and 14 mA Drum speed sensor Turbine and output (x2) speed sensor Combined engine speed sensor and temperature Spicer Off-Highway Products Division TE32 Spicer Off-Highway Products Division TE32 Spicer Off-Highway Products Division TE32 Spicer Off-Highway Products Division TE32 Connections - top view To remote filter from pump Oil fill ¾ npft To remote filter from pump Spicer Off-Highway Products Division Checkports - left view Pressure check port 1st clutch Oil level check port 1/4 NPT TE32 Spicer Off-Highway Products Division TE32 Checkports - right view Reg Pressure Converter In Pressure To cooler Fwd clutch From cooler From filter Spicer Off-Highway Products Division TE32 Checkports - front view 2nd clutch Rev clutch Lube press 4th clutch Spicer Off-Highway Products Division TE32 Checkports - rear view To cooler From filter Temp switch 3rd Spicer Off-Highway Products Division TE32 Speed sensor location Engine speed & transmission temperature sensor Drum speed sensor Turbine speed sensor Output speed sensor Spicer Off-Highway Products Division Checkports control valve Spicer Off-Highway Products Division TE32 Control valve replacement   Removing the valve Make sure that the area around the valve is clean and that no dirt can fall into the valve during the disassembly procedure   Unscrew the hex bolts (marked pink on drawing) until you feel that the tension is out of the bolt Do not remove them!   Unscrew the 17 other bolts (with internal hex) some turns When all bolts are loose, you should be able to move the valve a bit   Installing the valve   First fasten all bolts (21 pieces hand tight) according to the numbers you find on the drawing   Redo the same procedure but now with a torque wrench Settings of the torque wrench 20 to 25 Nm Spicer Off-Highway Products Division TE32 20 19 21 18 17 16 15 11 13 10 12 14 Spicer Off-Highway Products Division Speed sensor installation TE 32 Spicer Off-Highway Products Division Speed sensor installation TE 32 Spicer Off-Highway Products Division Thanks ... Filter bypass valve set at 4. 1 to 4. 5 bar Lube pressure 1.76 - 2. 64 bar at 73 l/min converter flow Internal leakage @ 1000 RPM Fwd/Rev l/min 1st 10.5 l/min 2nd/3rd/4th l/min TE32 Spicer Off-Highway... controlled modulation valves VFS 2nd/4th - VFS 1st/3rd - VFS Fwd -VFS Rev Coil resistance 4. 35 ± 0.35 OHMS at 25° C On/Off Solenoids Total neutral , 1st/3rd & 2nd/4th range solenoids Coil resistance... drop 60L Oil Type  ATF Dexron III approved viscosity at 40 °C: 33 → 38 cSt viscosity at 100°C: → cSt flash point: 160°C pour point: max 42 °C Filtration  x Spin On 1000 hrs life first change:

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