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Tài liệu chuẩn của Siemens cho khóa đào tạo PCS7 PCS7 on Tour Practice Instruction V2.0 Table of Content Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Table of Content 1 ENGINEERING DOCUMENTS..................................................................................................................... 11 1.1 PID – PROCESS AND INSTRUMENT DRAWING ......................................................................................... 11 1.2 INSTRUMENT LIST ...................................................................................................................................... 12 1.3 CONTROL SYSTEM CONFIGURATION.......................................................................................................... 12 2 GETTING START ............................................................................................................................................ 21 2.1 START “NEW PROJECT WIZARD” ............................................................................................................... 21 2.2 CONFIGURATION IN THE COMPONENT VIEW.............................................................................................. 23 2.3 PLANT HIERARCHY GENERAL SETTINGS .................................................................................................... 26 2.4 NAMING IN THE PLANT VIEW..................................................................................................................... 27 2.5 CREATE A CFC FOR A VALVE CONTROL..................................................................................................... 28 2.6 CONFIGURE SFC “TRANSFERIN”............................................................................................................. 210 2.7 COMPILE AND DOWNLOAD AS PROGRAM ............................................................................................... 212 2.8 COMPILE OS............................................................................................................................................. 212 2.9 OPEN OS PICTURE “RMT1” IN GRAPHIC DESIGNER ............................................................................... 213 2.10 TESTING OS RUNTIME.............................................................................................................................. 213 2.11 TEST THE BASIC OS FUNCTIONS:.............................................................................................................. 214 2.12 ARCHIVE PROJECT.................................................................................................................................... 214 2.13 “SAVE AS…” TO REORGANIZE PROJECT DATABASE................................................................................. 215 3 HARDWARE CONFIGURATION ................................................................................................................ 31 3.1 PC CONFIGURATION................................................................................................................................... 31 3.2 AS CONFIGURATION................................................................................................................................... 32 3.2.1 IO module configuration ..................................................................................................................... 32 3.2.2 Activate CiR (Change in Run) .............................................................................................................. 34 3.3 CONFIGURE CONNECTION IN NETPRO ....................................................................................................... 34 4 DESIGN DEVICE TYPE WITH CFC ........................................................................................................... 41 4.1 ASSIGN SYMBOL TO THE IO ADDRESS:....................................................................................................... 41 4.2 CHANNEL DRIVER BLOCKS ........................................................................................................................ 42 4.3 OPTIMIZE RUN SEQUENCE.......................................................................................................................... 43 4.4 IMPORT PROCESS TAG TYPES FROM STANDARD LIBRARY ........................................................................ 43 4.5 TEST DEVICE TYPE CONFIGURATION .......................................................................................................... 44 4.6 “CLEAN” BLOCK TYPE ............................................................................................................................... 45 5 CONFIGURE ALL DEVICES IN RMT1 ...................................................................................................... 51 5.1 CREATE DEVICE TYPE (PROCESS TAG TYPE) BASED ON NK110............................................................... 51 5.2 ASSIGNCREATE IMPORT FILES.................................................................................................................. 52 5.3 IMPORT PROCESS TAG TYPE ...................................................................................................................... 54 5.4 COPY PROCESS TAG TYPES FROM MASTER DATA LIBRARY ..................................................................... 55 5.5 CONFIGURATIONS FOR OS PICTURE ........................................................................................................... 56 5.5.1 Configure Device Orientation .............................................................................................................. 57 5.5.2 Configure measurement unit ................................................................................................................ 58 5.5.3 Create new measurement units in the project library.......................................................................... 59 5.6 CREATE CFC “MODE_RMT1” FOR OPERATION MODE.............................................................................. 59 5.7 PO VIEW FOR INTERCONNECTION CONFIGURATION................................................................................. 511 5.7.1 Select IO for ParametersSignals...................................................................................................... 511 5.8 PO VIEW FOR EDITING COMMENTS AND OTHER SETTINGS....................................................................... 512 5.9 CREATE CFC “SIM_TANK” WITH “CHARTINCHART”........................................................................... 513 5.10 CONFIGURATION FOR “FC111”................................................................................................................ 514 6 CONFIGURE FUNCTIONS (SFC TYPE) .................................................................................................... 61 6.1 CREATE A SFC TYPE “TRANSFEROUT” IN MASTER DATA LIB ................................................................ 61 6.1.1 Define Interface (characteristics)......................................................................................................... 61 6.1.2 Use Enumerations for “Reactor” selection, ........................................................................................ 62 6.1.3 Configure Steps..................................................................................................................................... 63 6.2 CRATE FUNCTION “TRANSFEROUT” FOR RMT1 ...................................................................................... 64 V2.0 Table of Content Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc 6.3 UPDATE BLOCK AFTER “SFC TYPE” CHANGED.......................................................................................... 65 6.4 CONFIGURE HOLD AND ABORT SEQUENCER .............................................................................................. 66 6.4.1 Abort Sequencer.................................................................................................................................... 66 6.4.2 Hold Sequencer..................................................................................................................................... 67 7 OS CONFIGURATIONS ................................................................................................................................. 71 7.1 STATIC OBJECT DRAWING .......................................................................................................................... 71 7.2 OBJECT DYNAMIC CONFIGURATION .......................................................................................................... 72 7.3 TREND WINDOW ......................................................................................................................................... 73 7.4 ALARM WINDOW ........................................................................................................................................ 74 7.5 USER ADMINISTRATION – SIMATIC LOGON............................................................................................. 75 7.6 TIME SYNCHRONIZATION ........................................................................................................................... 76 7.6.1 Set OS as Time Master.......................................................................................................................... 76 7.6.2 Set AS to Time Slave ............................................................................................................................. 76 8 OS SERVERCLIENT CONFIGURATION ................................................................................................. 81 8.1 CHANGE OS PROJECT TO MULTIUSER PROJECT ........................................................................................ 81 8.2 OS SERVER CONFIGURATION ..................................................................................................................... 82 8.3 OS CLIENT CONFIGURATION ...................................................................................................................... 82 8.4 DOWNLOAD OS STATION ........................................................................................................................... 85 9 MULTIPROJECT ENGINEERING .............................................................................................................. 91 9.1 MULTIPROJECT CONFIGURATION ............................................................................................................... 91 9.2 CREATE NEW PROJECTS IN MULTIPROJECT ................................................................................................ 91 9.3 MOVE AS STATION BETWEEN PROJECTS.................................................................................................... 92 9.4 MOVE CFC CHARTS BETWEEN PROJECTS .................................................................................................. 93 9.5 UPDATE PLANT HIERARCHY AMONG PROJECTS......................................................................................... 94 9.6 MERGE PROJECT SUBNETWORKS............................................................................................................... 94 9.7 SINGLE PROJECT ENGINEERING AFTER REMOVED FROM MULTIPROJECT ................................................. 96 9.8 MERGE MODIFICATIONS FROM ALL SINGLE PROJECTS ............................................................................... 97 9.9 ASAS COMMUNICATION ........................................................................................................................... 98
Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc PCS7 on Tour Practice Instruction V2.0 IA AS CS2 SIN Table of Content ENGINEERING DOCUMENTS 1-1 1.1 1.2 1.3 Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc P&ID – PROCESS AND INSTRUMENT DRAWING 1-1 INSTRUMENT LIST 1-2 CONTROL SYSTEM CONFIGURATION 1-2 GETTING START 2-1 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 START “NEW PROJECT WIZARD” 2-1 CONFIGURATION IN THE COMPONENT VIEW 2-3 PLANT HIERARCHY GENERAL SETTINGS 2-6 NAMING IN THE PLANT VIEW 2-7 CREATE A CFC FOR A VALVE CONTROL 2-8 CONFIGURE SFC “TRANSFERIN” 2-10 COMPILE AND DOWNLOAD AS PROGRAM 2-12 COMPILE OS 2-12 OPEN OS PICTURE “RMT1” IN GRAPHIC DESIGNER 2-13 TESTING OS RUNTIME 2-13 TEST THE BASIC OS FUNCTIONS: 2-14 ARCHIVE PROJECT 2-14 “SAVE AS…” TO REORGANIZE PROJECT DATABASE 2-15 HARDWARE CONFIGURATION 3-1 3.1 PC CONFIGURATION 3-1 3.2 AS CONFIGURATION 3-2 3.2.1 I/O module configuration 3-2 3.2.2 Activate CiR (Change in Run) 3-4 3.3 CONFIGURE CONNECTION IN NETPRO 3-4 DESIGN DEVICE TYPE WITH CFC 4-1 4.1 4.2 4.3 4.4 4.5 4.6 ASSIGN SYMBOL TO THE IO ADDRESS: 4-1 CHANNEL DRIVER BLOCKS 4-2 OPTIMIZE RUN SEQUENCE 4-3 IMPORT PROCESS TAG TYPES FROM STANDARD LIBRARY 4-3 TEST DEVICE TYPE CONFIGURATION 4-4 “CLEAN” BLOCK TYPE 4-5 CONFIGURE ALL DEVICES IN RMT1 5-1 5.1 5.2 5.3 5.4 5.5 5.5.1 5.5.2 5.5.3 5.6 5.7 5.7.1 5.8 5.9 5.10 CREATE DEVICE TYPE (PROCESS TAG TYPE) BASED ON NK110 5-1 ASSIGN/CREATE IMPORT FILES 5-2 IMPORT PROCESS TAG TYPE 5-4 COPY PROCESS TAG TYPES FROM MASTER DATA LIBRARY 5-5 CONFIGURATIONS FOR OS PICTURE 5-6 Configure Device Orientation 5-7 Configure measurement unit 5-8 Create new measurement units in the project library 5-9 CREATE CFC “MODE_RMT1” FOR OPERATION MODE 5-9 PO VIEW FOR INTERCONNECTION CONFIGURATION 5-11 Select I/O for Parameters/Signals 5-11 PO VIEW FOR EDITING COMMENTS AND OTHER SETTINGS 5-12 CREATE CFC “SIM_TANK” WITH “CHART-IN-CHART” 5-13 CONFIGURATION FOR “FC111” 5-14 CONFIGURE FUNCTIONS (SFC TYPE) 6-1 6.1 CREATE A SFC TYPE “TRANSFEROUT” IN MASTER DATA LIB 6-1 6.1.1 Define Interface (characteristics) 6-1 6.1.2 Use Enumerations for “Reactor” selection, 6-2 6.1.3 Configure Steps 6-3 6.2 CRATE FUNCTION “TRANSFEROUT” FOR RMT1 6-4 V2.0 Table of Content 6.3 UPDATE BLOCK AFTER “SFC TYPE” CHANGED 6-5 6.4 CONFIGURE HOLD AND ABORT SEQUENCER 6-6 6.4.1 Abort Sequencer 6-6 6.4.2 Hold Sequencer 6-7 OS CONFIGURATIONS 7-1 7.1 7.2 7.3 7.4 7.5 7.6 7.6.1 7.6.2 OS SERVER-CLIENT CONFIGURATION 8-1 8.1 8.2 8.3 8.4 Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc STATIC OBJECT DRAWING 7-1 OBJECT DYNAMIC CONFIGURATION 7-2 TREND WINDOW 7-3 ALARM WINDOW 7-4 USER ADMINISTRATION – SIMATIC LOGON 7-5 TIME SYNCHRONIZATION 7-6 Set OS as Time Master 7-6 Set AS to Time Slave 7-6 CHANGE OS PROJECT TO MULTIUSER PROJECT 8-1 OS SERVER CONFIGURATION 8-2 OS CLIENT CONFIGURATION 8-2 DOWNLOAD OS STATION 8-5 MULTIPROJECT ENGINEERING 9-1 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 V2.0 MULTIPROJECT CONFIGURATION 9-1 CREATE NEW PROJECTS IN MULTIPROJECT 9-1 MOVE AS STATION BETWEEN PROJECTS 9-2 MOVE CFC CHARTS BETWEEN PROJECTS 9-3 UPDATE PLANT HIERARCHY AMONG PROJECTS 9-4 MERGE PROJECT SUB-NETWORKS 9-4 SINGLE PROJECT ENGINEERING AFTER REMOVED FROM MULTIPROJECT 9-6 MERGE MODIFICATIONS FROM ALL SINGLE PROJECTS 9-7 AS-AS COMMUNICATION 9-8 Table of Content PoT Practice Instruction Engineering Documents Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc 1.1 P&ID – Process and Instrument Drawing V2.0 Page 1-1 I IA CS2 SIN PoT Practice Instruction 1.2 Instrument List Tag Name LI111 NK110 NK111 NK112 NK113 NK114 NP111 Device Description RMT1 Tank Level RMT1 Inlet Valve RMT1 Outlet Valve RMT1 Stop Valve RMT1 to Reactor1 Valve RMT1 to Reactor2 Valve RMT1 Pump 1.3 Control System Configuration Record the hardware information for the workshop practices: Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc • Note: You can find the Workshop documents under \Workshop-PoT5\Design Documents\ V2.0 Page 1-2 I IA CS2 SIN PoT Practice Instruction Getting Start 2.1 Start “New Project Wizard” • From SIMATIC Manager, File > ’New Project’ Wizard… • Step of 4: (click “Next”) • Step of 4: Select CPU: Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Select CPU Select Bundle • Step of 4: Hierarchy Level = 3 Select Single System Select OS objects V2.0 Page 2-1 I IA CS2 SIN PoT Practice Instruction • Step of 4: Project Name Project Folder Location (Do not select system Driver C:) Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Start Wizard • When the following dialog prompted, leave the default setting and continue the wizard: Always this option for PCS7 Note: depends on the PC speed, it may take 5-10 minutes to finish the wizard…, be patient V2.0 Page 2-2 I IA CS2 SIN PoT Practice Instruction • This is how it looks after the wizard: Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Start PLCSIM • 2.2 Start PLCSIM for AS simulation Configuration in the Component View • Rename system components as follows: Name your AS (01 06) to open AS01 Configuration S7Prog (use No Spaces) your PC Name OS Project (01 06) V2.0 Page 2-3 I IA CS2 SIN PoT Practice Instruction Open AS01ặ Hardware ặ CP 443-1 ặ Properties Copyright â Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Open Properties • Configure CP443-1 Parameters as follows: Enable ISO protocol Disable IP protocol Create a network V2.0 Page 2-4 I IA CS2 SIN PoT Practice Instruction OS Server-Client Configuration 8.1 Change OS project to MultiUser Project From WinCCExplorer ặ Project Properties Change project Type into Multi-User Project Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc • Select Multi-User Project • DO NOT delete the Startup list in the dialog below: Select NO V2.0 Page 8-1 I IA CS2 SIN PoT Practice Instruction 8.2 OS Server configuration Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc • Generate Server Data from SIMATIC Manager Æ Component View 8.3 OS Client configuration • V2.0 Insert a new PC station in component view Page 8-2 I IA CS2 SIN PoT Practice Instruction • Open this new PC Station object properties, fill in the PC name as follows: Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Client PC Name • Open this PC Configuration, insert an object WinCC Application Client, and compile the station Compile Station Note: System will be generating the OS client object The compilation may take 5-10 minutes to complete depends on your PC performance V2.0 Page 8-3 I IA CS2 SIN Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc PoT Practice Instruction V2.0 • Assign OS server… to the OS client object • Select OS severs that this OS client will be connected to Page 8-4 I IA CS2 SIN PoT Practice Instruction 8.4 Download OS station • Create a new folder OSC in Client PC and set up the Sharing and Security Settings: Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Share the Floder Configure Permisions Full permissions for Everyone • Also add Everyone in the Security user list, assign full Permissions for Everyone: Add Everyone in the user list Assign Full permissions for Everyone Note: the sharing and security permission settings in this practice are for the conveniences of the workshop and demonstrations only In real project, security policy should be applied to the system V2.0 Page 8-5 I IA CS2 SIN PoT Practice Instruction • SIMATIC Manager Ỉ OSC client object Ỉ Object Properties, set up the download path to the target PC Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Use Search to find the path from the client PC V2.0 • Download OS client object to the Client PC • Activate the OS server and OS client projects and verify your Sever-Client configuration Page 8-6 I IA CS2 SIN PoT Practice Instruction Multiproject Engineering 9.1 Multiproject configuration • Distribute the projects engineering as follows: Engineer ES Project AS/OS Assignment Plant Hierarchy Engineer1 ES01 AS01_Proj AS01 RMT1, Reactor1 Engineer2 ES02 AS02_Proj AS02 RMT2, Reactor2 Enginner3 ES03 OS_Proj OS Server, OS Client All You will re-organize the project as follows: Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc • 9.2 Create new projects in Multiproject • V2.0 Create new projects AS01_Proj, AS02_Proj Page 9-1 I IA CS2 SIN PoT Practice Instruction Rename Project 9.3 Move AS Station between projects Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc • Cut-Paste AS01 from OS_Proj into AS01_Proj Paste in AS01_Proj Cut AS01 • V2.0 Answer the dialog with default setting: Page 9-2 I IA CS2 SIN PoT Practice Instruction • Open AS01 HW Configuration, check and recompile AS01 Create new network to CP443-1 Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Disconnect/Add Master System for CP443-5 • Create new AS station in AS02_Proj 9.4 Move CFC charts between Projects • V2.0 From Component view, check if there is any CFC charts under RMT2 or Reator2 and move (cut-paste) them from AS01_Proj into AS02_Proj Page 9-3 I IA CS2 SIN PoT Practice Instruction 9.5 Update Plant Hierarchy among projects Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc • From Plant View Ỉ select OS_Proj 9.6 Merge project sub-networks • Open NetPro for each project, check or create network for each network component: Add network for AS02 V2.0 Page 9-4 I IA CS2 SIN Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc PoT Practice Instruction V2.0 NetPro ặ Edit ặ Merge/Unmerge Subnets ặ Ethernet Subnet Merge all three sub networks Page 9-5 I IA CS2 SIN PoT Practice Instruction Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc • Generate connections between OS and AS01, OS and AS02 Create/update connections • Compile and Save NetPro configuration 9.7 Single Project Engineering after removed from MultiProject • V2.0 Remove AS02_Proj from Multiproject Page 9-6 I IA CS2 SIN PoT Practice Instruction • Open AS02_Proj as a single project Make some modifications, e.g create a new CFC TI141 for temperature indication in Reactor2 Compile the AS02 program Close the project Create a CFC TI141 for Reactor2 Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc 9.8 Merge modifications from all single projects V2.0 • From Plant View, select Multiproject level, inset AS02_Proj into Multiproject again • If there is any plant hierarchy changes from AS02_Proj, update it in the Multiproject Page 9-7 I IA CS2 SIN PoT Practice Instruction • After compiling the OS project, you can find that the new TI141 has been generated in the Picture Reactor2 9.9 AS-AS communication • Configure an interconnection between CFC charts which belong to different AS: TI141.QH_ALM Ỉ NP111.Lock TI141 from AS02 NP111 from AS01 Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc from QH_ALM … • V2.0 … to LOCK Answer YES to the following dialog: Page 9-8 I IA CS2 SIN PoT Practice Instruction Open NetPro, verify that a new connection between AS01 and AS02 has been created automatically Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc • V2.0 Page 9-9 I IA CS2 SIN ... © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0. doc 1.1 P&ID – Process and Instrument Drawing V2.0 Page 1-1 I IA CS2 SIN PoT Practice Instruction 1.2 Instrument... All rights reserved – For internal use only Instruction_PoT5 V2.0. doc • Note: You can find the Workshop documents under Workshop-PoT5Design Documents V2.0 Page 1-2 I IA CS2 SIN PoT Practice Instruction... rights reserved – For internal use only Instruction_PoT5 V2.0. doc Select CPU Select Bundle • Step of 4: Hierarchy Level = 3 Select Single System Select OS objects V2.0 Page 2-1 I IA CS2 SIN PoT Practice