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Agenda2. Packaging material3. LSStrip4. Opening and Closures5. Basic sealing information6. Package terminology7. Appendix – Tools and ChemicalAgenda2. Packaging material3. LSStrip4. Opening and Closures5. Basic sealing information6. Package terminology7. Appendix – Tools and Chemical
26/09/2012 Package Evaluation T i i Training Foundation PE-01/2012-04-01 Agenda Principle of Aseptic packaging Packaging material LS-Strip Opening and Closures Basic sealing information Package terminology Appendix – Tools and Chemical PE-01/2012-04-01 /2 26/09/2012 Principle of Aseptic P k i Packaging Foundation PE-01/2012-04-01 Principle of Aseptic Packaging Natural of Micro-organism Source : Dairy Processing Handbook TM-00816:2 PE-01/2012-04-01 / 26/09/2012 Principle of Aseptic Packaging Aseptic food Processing & Packaging PE-01/2012-04-01 / Principle of Aseptic Packaging Commercial Sterility Definition ► There kinds of commercial sterility definition as per 21CFR113 (1) Product ,(2) 21CFR113.3 (2) Equipment & Containers 1) Product Definition PE-01/2012-04-01 /6 26/09/2012 Principle of Aseptic Packaging Commercial Sterility Definition ► There kinds of commercial sterility definition as per 21CFR113 (1) Product ,(2) 21CFR113.3 (2) Equipment & Containers 2) Equipment & Containers Reference: http://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfCFR/CFRSearch.cfm?fr=113.3 PE-01/2012-04-01 / Principle of Aseptic Packaging Food Packaging Role PE-01/2012-04-01 / 26/09/2012 Principle of Aseptic Packaging Critical Defect The Transversal sealing is defective The Longitudinal sealing is defective The package allows passage of red ink to the paper board, in to any portion defective Tightness of packages can be checked by three different procedures: -Tear down -Conductivity -Dye-testing PE-01/2012-04-01 /9 P Packaging k i material t i l Foundation PE-01/2012-04-01 26/09/2012 Packaging Material Structure (Outside PE) (Inside coating 1) (Inside coating 2) PE-01/2012-04-01 / 11 PE-01/2012-04-01 / 12 26/09/2012 Packaging material Function Outer Coating Paperboard Lamination Al-foil Inner coating Inner coating Product PE-01/2012-04-01 / 13 Packaging Material Reel label 1 Customer name Design number Production Order Number Reel number Identification number Production date Number of packages Volume/Size PE-01/2012-04-01 / 14 26/09/2012 LS Strip St i Foundation PE-01/2012-04-01 LS Strip LS Strip structure /LDPE /LDPE /Wine strip PE-01/2012-04-01 / 16 26/09/2012 LS Strip LS Strip label PE-01/2012-04-01 / 17 O Opening i & Closure Cl Foundation PE-01/2012-04-01 26/09/2012 Opening and closure Type of Opening and closure PE-01/2012-04-01 Opening and closures PullTab Strip PE-01/2012-04-01 / 20 10 26/09/2012 Opening and closures PullTab Strips label ISS St Strip p PEP Tab-Strip OS Strip PE-01/2012-04-01 / 21 Basic Sealing i f information ti Foundation PE-01/2012-04-01 11 26/09/2012 Basic Sealing information Sealing Parameter PE-01/2012-04-01 / 23 Basic Sealing information TBA – Generally Sealing application PE-01/2012-04-01 / 24 12 26/09/2012 5, Basic Sealing information TBA – Type of Sealing A3 Flex A3 Speed A3 CF PE-01/2012-04-01 / 25 Package T Terminology i l Foundation PE-01/2012-04-01 13 26/09/2012 Package Terminology TBA – Terminology PE-01/2012-04-01 / 27 Package Terminology TBA – Terminology Front side Right side Left side PE-01/2012-04-01 / 28 14 26/09/2012 Package Terminology TBA – Terminology PE-01/2012-04-01 / 29 Package Term from OM Print out Hard copy from OM to participants PE-01/2012-04-01 / 30 15 26/09/2012 Appendix – Tools and d Chemicals Ch i l Foundation PE-01/2012-04-01 Appendix : Recommended tools TP Part no: 90243-0203 TP Part no: 78073-0101 TP Part no: 90243-0110 Note: Part no for Stretch pliers - Small spring: 566772-000 - Big spring: 566773-000 - Pin: 78085-000 PE-01/2012-04-01 / 32 16 26/09/2012 Appendix : Chemicals ► Leak detection fluid - Red ink ► Dissolving solutions – Alkaline or Acid PE-01/2012-04-01 / 33 Appendix : Chemicals Leak detection fluid – Red ink TP Part no 90298-26 PE-01/2012-04-01 / 34 17 26/09/2012 Appendix : Chemicals Leak detection fluid – Red ink PE-01/2012-04-01/ 35 Appendix : Chemicals Leak detection fluid – Red ink PE-01/2012-04-01/ 36 18 26/09/2012 Appendix : Chemicals Dissolving solution – Acid (very fast method) ► Four different solutions are used 1 HCl 1:1 Solution HCl 1:3 Solution Neutralizing Solution HNO3 60-65% (alternative method) : ► Ingredients : HCl (37% - starting solution as commercially available) 2 HNO3 (60-65% (60 65% - starting solution as commercially available) Distilled water CuCl2 Na2CO3 in crystals PE-01/2012-04-01 / 37 Appendix : Chemicals Dissolving solution – Acid (very fast method) PE-01/2012-04-01 / 38 19 26/09/2012 Appendix : Chemicals Dissolving solution – Acid (very fast method) PE-01/2012-04-01 / 39 Appendix : Chemicals Dissolving solution – Acid (fast method) ► Two different solutions are used : Acid Solution Neutralizing Solution HNO3 30-33% (alternative method) ► Ingredients : HCl (37% - starting solution as commercially available) HNO3 ((60-65% - starting g solution as commercially y available)) Distilled water Na2CO3 in crystals Note: Chemical Concentration is % based on w/v PE-01/2012-04-01 / 40 20 26/09/2012 Appendix : Chemicals Dissolving solution – Acid (very fast method) 1)A Acid id solution l ti (H (Hydrochloric d hl i acid) id) Prepare and acid solution of HCl 30% (e.g for litres solution put 600 ml of water in a beaker and add carefully 2400 ml of HCl 37%) 2) Neutralizing solution Prepare 10 wt% Na2Co3 in distilled water (e.g 100 g Na2Co3) and add water until the solution is litre Note: Chemical Concentration is % based on w/v PE-01/2012-04-01 / 41 Appendix : Chemicals Dissolving solution – Alkaline (slow method) ► Ingredients g : Distilled water NaOH Note: Chemical Concentration is % based on w/v PE-01/2012-04-01 / 42 21 26/09/2012 E d End Foundation PE-01/2012-04-01 22 [...]... PE- 01/ 2 012 -04- 01 / 25 6 Package T Terminology i l Foundation PE- 01/ 2 012 -04- 01 13 26/09/2 012 5 Package Terminology TBA – Terminology PE- 01/ 2 012 -04- 01 / 27 5 Package Terminology TBA – Terminology Front side Right side Left side PE- 01/ 2 012 -04- 01 / 28 14 26/09/2 012 5 Package Terminology TBA – Terminology PE- 01/ 2 012 -04- 01 / 29 Package Term from OM Print out Hard copy from OM to participants PE- 01/ 2 012 -04- 01. ..26/09/2 012 4 Opening and closures PullTab Strips label ISS St Strip p PEP Tab-Strip OS Strip PE- 01/ 2 012 -04- 01 / 21 5 Basic Sealing i f information ti Foundation PE- 01/ 2 012 -04- 01 11 26/09/2 012 5 Basic Sealing information Sealing Parameter PE- 01/ 2 012 -04- 01 / 23 5 Basic Sealing information TBA – Generally Sealing application PE- 01/ 2 012 -04- 01 / 24 12 26/09/2 012 5, Basic Sealing information... PE- 01/ 2 012 -04- 01 / 33 Appendix : Chemicals Leak detection fluid – Red ink TP Part no 90298-26 PE- 01/ 2 012 -04- 01 / 34 17 26/09/2 012 Appendix : Chemicals Leak detection fluid – Red ink PE- 01/ 2 012 -04- 01/ 35 Appendix : Chemicals Leak detection fluid – Red ink PE- 01/ 2 012 -04- 01/ 36 18 26/09/2 012 Appendix : Chemicals Dissolving solution – Acid (very fast method) ► Four different solutions are used 1 1 HCl 1: 1... from OM to participants PE- 01/ 2 012 -04- 01 / 30 15 26/09/2 012 7 Appendix – Tools and d Chemicals Ch i l Foundation PE- 01/ 2 012 -04- 01 Appendix : Recommended tools TP Part no: 90243-0203 TP Part no: 78073- 010 1 TP Part no: 90243- 011 0 Note: Part no for Stretch pliers - Small spring: 566772-000 - Big spring: 566773-000 - Pin: 78085-000 PE- 01/ 2 012 -04- 01 / 32 16 26/09/2 012 Appendix : Chemicals ► Leak detection fluid... 10 0 g Na2Co3) and add water until the solution is 1 litre Note: Chemical Concentration is % based on w/v PE- 01/ 2 012 -04- 01 / 41 Appendix : Chemicals Dissolving solution – Alkaline (slow method) ► Ingredients g : 1 Distilled water 2 NaOH Note: Chemical Concentration is % based on w/v PE- 01/ 2 012 -04- 01 / 42 21 26/09/2 012 E d End Foundation PE- 01/ 2 012 -04- 01 22 ... 2 HCl 1: 3 Solution 3 Neutralizing Solution 4 HNO3 60-65% (alternative method) : ► Ingredients : 1 HCl (37% - starting solution as commercially available) 2 2 HNO3 (60-65% (60 65% - starting solution as commercially available) 3 Distilled water 4 CuCl2 5 Na2CO3 in crystals PE- 01/ 2 012 -04- 01 / 37 Appendix : Chemicals Dissolving solution – Acid (very fast method) PE- 01/ 2 012 -04- 01 / 38 19 26/09/2 012 Appendix... % based on w/v PE- 01/ 2 012 -04- 01 / 40 20 26/09/2 012 Appendix : Chemicals Dissolving solution – Acid (very fast method) 1) A Acid id solution l ti (H (Hydrochloric d hl i acid) id) Prepare and acid solution of HCl 30% (e.g for 3 litres solution put 600 ml of water in a beaker and add carefully 2400 ml of HCl 37%) 2) Neutralizing solution Prepare 10 wt% Na2Co3 in distilled water (e.g 10 0 g Na2Co3) and add... PE- 01/ 2 012 -04- 01 / 38 19 26/09/2 012 Appendix : Chemicals Dissolving solution – Acid (very fast method) PE- 01/ 2 012 -04- 01 / 39 Appendix : Chemicals Dissolving solution – Acid (fast method) ► Two different solutions are used : 1 Acid Solution 2 Neutralizing Solution 3 HNO3 30-33% (alternative method) ► Ingredients : 1 HCl (37% - starting solution as commercially available) 2 HNO3 ((60-65% - starting g solution as