Modeling and Simulation for Material Selection and Mechanical Design Part 18 pptx

7 381 0
Modeling and Simulation for Material Selection and Mechanical Design Part 18 pptx

Đang tải... (xem toàn văn)

Thông tin tài liệu

Appendix A (Continued) Variable Unit Explanation F c kN Circumferential force at screw drive flank F t kN Tangential part of F c , tangential force F n kN Normal part of F c Torque Values T tot N m Total torque (torque applied on screw drive for assembly) T tott N m Total torque for torque controlled tightening T t N m Thread torque during tightening T h N m Head frictional torque during tightening T totpermt1 N m Maximum permitted total torque, which can be transmitted by the screw drive without problems during tightening T s N m Snug torque for angular controlled tightening Stress and Pressure Values s ax MPa Axial stress in screw shank s eq MPa One-dimensional equivalent stress from maximum distor- tion energy theory (vMises theory) for reducing com- bined stresses to one uniaxial stress value (e.g. reducing the combination of tensile- and shear stress in the screw shank to one value) s a MPa Axial stress amplitude in general s ast2 MPa Axial stress amplitude of screw at temperature t 2 modulated by dynamic operating force of bolted joint s aspermt2 MPa Permitted axial stress amplitude of screw at temperature t 2 modulated by dynamic operating force of bolted joint s asperm0 MPa Fatigue limit at room temperature (ISO 3800: s a ) t max MPa Maximum shear stress in screw shank p ch MPa Pressure in contact area A h p chmaxt1 MPa Maximum pressure in contact area A h at temperature t 1 p chmaxt2 MPa Maximum pressure in contact area A h at temperature t 2 p ct MPa Pressure in helical contact area of thread engagement normal to loaded thread flanks p cc MPa Component contact pressure between clamped part and nut thread component R mst1 , R mst2 MPa Tensile strength of screw at temperature t 1 resp. t 2 R mnt1 , R mnt2 MPa Tensile strength of nut thread component at temperature t 1 resp. t 2 R mpt1 , R mpt2 MPa Tensile strength of clamped part at temperature t 1 resp. t 2 R p0.2s MPa Proof stress with 0.2% plastic strain under conditions of tensile test E s MPa Young’s modulus of screw material (modulus of elasticity) E p MPa Young’s modulus of clamped part material (modulus of elasticity) Continued Copyright 2004 by Marcel Dekker, Inc. All Rights Reserved. Appendix A (Continued) Variable Unit Explanation E st1 , E st2 MPa Young’s modulus of screw material at temperature t 1 resp. t 2 E pt1 , E pt2 MPa Young’s modulus of clamped part material at temperature t 1 resp. t 2 Frictional Coefficients m t — Thread frictional coefficient m h — Head frictional coefficient m tot — Total frictional coefficient m cc — Frictional coefficient of component contact between clamped part and nut thread component Ratio Values and Numbers — Load factor; ratio between external axial force of bolted joint and additional axial force in screw shank n — Inducing factor; defines, in which position the external axial force is applied to the fastening system; n ¼0–1 n x — Number of transversal displacements for vibration testing k s — Stress factor for relationship between s ax and s eq (based on von Mises theory of failure) Abbreviations FMEA Failure modes and effects analysis SOP Start of production FEM Finite element method PTFE Poly tetra fluoro ethylene MoS 2 Molybdenum disulfide Me Chemical symbol for ‘metal’ SCE Standard calomel electrode (reference potential for mea- surement of corrosion current) x-axis Abscissa y-axis Ordinate Copyright 2004 by Marcel Dekker, Inc. All Rights Reserved. B. Conversion of Units ACKNOWLEDGEMENTS The author thanks Mr. H. Meier and Mr. T. Riehl for performing and eval- uating a large number of investigations and testings, Mr. W. Thomala for valuable discussions, Dr. G. E. Totten, Dr. K. Funatani, Dr. L. Xie, and Mr. R. Johnson for engaged management of the editorial process, RIBE GmbH Schwabach for support with photographs and experimental results and finally my family for support with plenty of time during preparing the manuscript. Metric unit English unit To convert metric to english multiply by To convert english to metric multiply by Length mm in 0.039370 25.400 m a ft b 3.2808 0.3048 Area mm 2 in 2 0.001550 645.16 m 2 ft 2 10.764 0.092903 Volume mm 3 in 3 0.000061024 16387 m 3 ft 3 35.315 0.028316 Mass g lb 0.0022046 453.59 Force N c lbf 0.22481 4.44822 Torque N m lbf ft 0.7376 1.3558 N m lbf in 8.8508 0.1130 Pressure=stress MPa KSI d 0.145037 6.89479 Nmm 2 KSI d 0.145037 6.89479 Temperature 8C 8F 8F ¼(1.8 8C)þ 32 8C ¼(8FÀ32)=1.8 a 1 m 1000 mm. b 1ft 12in. c 1 N 9.81 Ã gf. d 1 ksi 1000 lbfin 2 . REFERENCES 1. Askeland, D.R. The Science and Engineering of Materials, 3rd Ed.; Chapman and Hall: London, 1996. 2. ATF Inc., 3550 W. Pratt. Ave., Lincolnwood, IL 80712, USA. www.atf- inc.com 3. Avallone, E.; Baumeister, T, III. Marks’ Standard Handbook for Mechanical Engineers, 10th Ed.; McGraw-Hill: New York, 1997. www.mcgraw-hill.com Copyright 2004 by Marcel Dekker, Inc. All Rights Reserved. 4. Bauer, C.O., Ed. Handbuch der Verbindungstechnik (german language). Hanser: Mu ¨ nchen, 1991. www.hanser.de 5. Beitz, W.; Ku ¨ ttner, K.H. Dubbel – Taschenbuch fu ¨ r den Maschinenbau; 17th Ed.; Springer: Berlin, 1990. www.springer.de 6. Bertalanffy, L.V. General System Theory; Penguin Press: London, 1971. 7. Bickford, J.H. An introduction to the Design and Behaviour of Bolted Joints; Series Mechanical Engineering; Marcel Dekker, New York: 1981; Vol 13. 8. Carvill, J. Mechanical Engineer’s Data Handbook. 1st Ed.; Butterworth- Heinemann:Oxford,1994.www.butterworth-heineman.co.uk 9. Dacromet=Dacral. Metal Coating International. 275 Industrial Parkway Chardon, Ohio 44024-1083, USA. www.dacral.com 10. Deutsches Institut fu ¨ r Normung: DIN 969:Verbindungselemente mit Gewinde – Schwingfestigkeitsversuch bei Axialbelastung. www.din.de 11. Deutsches Institut fu ¨ r Normung: DIN EN 10269: Sta ¨ hle und Nickellegierungen fu ¨ r Befestigungselemente fu ¨ r den Einsatz bei erho ¨ hten und=oder tiefen Temperaturen. www.din.de 12. Dow Corning Inc., 2704 West Pioneer Parkway, Arlington, TX 76013, USA. www.dow-corning.com 13. Ewald Do ¨ rken AG. Industriebeschichtungssysteme, Wetterstr. 58, D 58313 Herdecke, Germany. www.doerken.de 14. Frick, W. Gewindeeinsa ¨ tze—Systemprodukte fu ¨ r sichere Schraubenverbindun- gen, Verlag Moderne Industrie: Landsberg, 1999. www.mi-verlag.de 15. Friedrich, C. Elements made of aluminum for better fastening of light weight components. Workshop of Industrial Fasteners Institute, Aluminum Fastening Technology Seminar, Michigan State University, Management Education Center, Troy, Michigan, USA, May 9, 2001. www.industrial-fasteners.org 16. Friedrich, C. Fastening of Light Weight Components with Elements Made of Aluminum. SAE-Paper technical series no 2000-01-1118, SAE 2000 World Congress, Detroit, March 6–9, 2000. www.sae.org 17. Friedrich, C. Software for design of bolted joints. Abenberg, Germany 2003. www.screw-designer.de 18. Friedrich, C.; Thomala, W. Berechnung der drehwinkelgesteuerten Montage von Schraubenverbindungen. J. Materialwissenschaft und Werkstofftechnik 2000, 31, 6–17, Wiley-VCH: Weinheim, Germany. www.wiley-vch.de 19. Hoyle, D. Automotive Quality Systems Handbook; Butterworth-Heinemann: Oxford,2000.www.butterworth-heinemann.co.uk 20. Hoyle, D. Automotive Systems Quality Handbook; Butterworth-Heinemann: Oxford,2000.www.butterworth-heinemann.com 21. ICS Handbuch Automatische Schr aubmon tage;Mo ¨ nnig: Iserlohn, 1997. www.schraubenverband.de 22. International Organization for Standardization : ISO 10664: Hexalobular internal driving feature for bolts and screws. www.iso.ch 23. International Organization for Standardization: ISO 10683: Fasteners—non- electrolytically applied zinc flake coatings. www.iso.ch 24. International Organization for Standardization: ISO 14588: Blind rivets— terminology and definitions. www.iso.ch Copyright 2004 by Marcel Dekker, Inc. All Rights Reserved. 25. International Organization for Standardization: ISO 15330: Fasteners— preloading test for the detection of hydrogen-embrittlement—parallel bearing surface method. www.iso.ch 26. International Organization for Standardization: ISO 1891: Bolts, screws nuts and accessories—terminology and nomenclature. www.iso.ch 27. International Organization for Standardization: ISO 2702: Heat treated steel tapping screws—mechanical properties. www.iso.ch 28. International Organization for Standardization: ISO 273: Fasteners—clearance holes for bolts and screws. www.iso.ch 29. International Organization for Standardization: ISO 3506: Mechanical proper- ties of corrosion-resistant stainless-steel fasteners. www.iso.ch 30. International Organization for Standardization: ISO 3800: Threaded fasteners—axial load fatigue testing—tests methods and evaluating of results. www.iso.ch 31. International Organization for Standardization: ISO 4042: Threaded compo- nents—electroplated coatings. www.iso.ch 32. International Organization for Standardization: ISO 4161: hexagon nuts with flange—product grade A. www.iso.ch 33. International Organization for Standardization: ISO 4753: Fasteners—ends of parts with external metric ISO thread. www.iso.ch 34. International Organization for Standardization: ISO 4757: Cross recesses for screws. www.iso.ch 35. International Organization for Standardization: ISO 4759: Tolerances for fasteners. www.iso.ch 36. International Organization for Standardization: ISO 5408: Cylindrical screw threads—vocabulary. www.iso.ch 37. International Organization for Standardization: ISO 6157: Fasteners—surface discontinuities. www.iso.ch 38. International Organization for Standardization: ISO 6410: Technical draw- ings—screw threads and threaded parts. www.iso.ch 39. International Organization for Standardization: ISO 6507: Metallic materials— hardness test—Vickers test. www.iso.ch 40. International Organization for Standardization: ISO 68: ISO general purpose screw threads—basic profile. Metric and inch screw threads. www.iso.ch 41. International Organization for Standardization: ISO 7085: Mechanical and performance requirements of case hardened and tempered metric thread rolling screws. www.iso.ch 42. International Organization for Standardization: ISO 724: ISO general purpose metric screw threads—basic dimensions. www.iso.ch 43. International Organization for Standardization: ISO 7721: Countersunk head screws—head configuration and gauging. www.iso.ch 44. International Organization for Standardization: ISO 8839: Mechanical proper- ties of fasteners—bolts, screws, studs and nuts made of non-ferrous metals. www.iso.ch 45. International Organization for Standardization: ISO 898: Mechanical proper- ties of fasteners. www.iso.ch Copyright 2004 by Marcel Dekker, Inc. All Rights Reserved. 46. International Organization for Standardization: ISO 898: Mechanical proper- ties of fasteners. www.iso.ch 47. International Organization for Standardization: ISO 965: ISO general purpose metric screw threads—tolerances. www.iso.ch 48. Issler, L.; Ruoß, H.; Ha ¨ fele, P. Festigkeitslehre—Grundlagen; Springer: Berlin, 1995. www.springer.de 49. Jensen, C.H.; Helsel, J.D. Fundamentals of Engineering Drawing, 3rd Ed.; McGraw-Hill: New York, 1985. www.mcgraw-hill.com 50. Jones, D.A. Principles and Prevention of Corrosion, 2nd Ed.; Prentice Hall: Toronto, 1996. www.prentice-hall.com 51. Kaufmann, M. Guide to Screw Thread Standards of Various Countries; Beuth: Berlin, 2000; Deutsches Institut fu ¨ r Normung. www.din.de 52. Loctite Corporation. Worldwide Design Handbook. Loctite North America: 1001 Trout Brook Crossing, Rocky Hill, CT 06067-3910, USA. www.loctite.com 53. MacDermid GmbH, An extensive range of plating processes. Industriestr. 37, D 76707 Hambru ¨ cken. www.macdermid.com 54. Magni Engineered Coatings. 300 Park Street, Suite 360, Birmingham, MI 48009, USA. www.themagnigroup.com 55. Parmley, O.R. Standard Handbook of Fastening and Joining, 3rd Ed.; McGraw- Hill: New York, 1997. www.mcgraw-hill.com 56. Pohanish, R., Ed. Machinery’s Handbook pocket companion; Industrial Press: New York, 2000. www.industrialpress.com 57. Reminc Inc., 6921 York Avenue South, Edina, MN 55435, USA. www. reminc.com 58. RIBE: Rishear—effective fastening of thin sheet components with staking rivet nut. Company brochure VT=105=2=9911=2.5, RIBE, D 91124 Schwabach, Germany. www.ribe.de 59. RIBE: Riveting systems—fastening of components with special riveting elements. Company brochure VT=104=1=9811=7.0, RIBE, D 91124 Schwa- bach, Germany. www.ribe.de 60. Richard Bergner Verbindungstechnik GmbH: RIBE-Aluform—Aluminum screws for effective light weight fastening. Company brochure 1999. RIBE, D 91124 Schwabach, Germany. www.ribe.de 61. Richard Bergner Verbindungstechnik GmbH: Rifixx. Company brochure 2000. RIBE, D 91124 Schwabach, Germany. www.ribe.de 62. Richard Bergner Verbindungstechnik GmbH: Technical tables for threaded bolted joints. Blauheft 30. Company brochure for development. RIBE, D 91124 Schwabach, Germany (german language). www.ribe.de. 63. Richard Bergner Verbindungstechnik GmbH: thread forming screws. Com- pany brochure 2001. RIBE, D 91124 Schwabach, Germany. www.ribe.de 64. RIMS. Automated fastening technology. Company brochure 06=0998=20. www.rims.de 65. Speck, J.A. Mechanical Fastening, Joining and Assembly; Marcel Dekker: New York. 1997. 66. Thomala, W. Gewichts- und kostenoptimierte Schraubenverbindungen. J. Mat wiss. u. Werkstofftech. 1995, 26, 32–50. www.wiley-vch.de Copyright 2004 by Marcel Dekker, Inc. All Rights Reserved. 67. Thomala, W.; Faulhaber, A. Erla ¨ uterungen zur Richtlinie VDI 2230, Blatt 1 (1986): Der nichtlineare Berechnungsansatz. VDI-Z 1 987, 129, 79–84. www.vdi.de 68. Timing, R.; May, T. Mechanical Engineer’s Pocket Book; Newnes: Oxford, 1990. 69. Titgemeyer GmbH. RIV-TI-Blindnietmuttern. Company brochure Tb10030799, Gebr. Titgemeyer GmbH & Co. KG, D 49033 Osnabru ¨ ck. www.titgemeyer.de 70. VDI guideline 2230. Systematic Calculation of Heavy Duty Bolted Joints. edition 1986 (english translation 1988) and draft 1998 (only german language). Du ¨ sseldorf: Verein Deutscher Ingenieure, society for product development, design and marketing. www.vdi.de 71. Wendler-Kalsch, E.; Gra ¨ fen, H. Korrosionsschadenskunde; Springer-VDI: Berlin, 1998. www.springer.de 72. Wiegand, H.; Kloos, K.H.; Thomala, W. Schraubenver bindungen—Grundla- gen, Berechnung, Eigenschaften, Handhabung, 4th Ed.; Springer: Heidelberg, 1988. www.springer.de Copyright 2004 by Marcel Dekker, Inc. All Rights Reserved. . Meier and Mr. T. Riehl for performing and eval- uating a large number of investigations and testings, Mr. W. Thomala for valuable discussions, Dr. G. E. Totten, Dr. K. Funatani, Dr. L. Xie, and Mr Organization for Standardization: ISO 6410: Technical draw- ings—screw threads and threaded parts. www.iso.ch 39. International Organization for Standardization: ISO 6507: Metallic materials— hardness. Bickford, J.H. An introduction to the Design and Behaviour of Bolted Joints; Series Mechanical Engineering; Marcel Dekker, New York: 1981; Vol 13. 8. Carvill, J. Mechanical Engineer’s Data Handbook.

Ngày đăng: 10/08/2014, 12:21

Tài liệu cùng người dùng

Tài liệu liên quan