Standard Parts for Mould Making B2_Formenbau_GB_11_2008.indd 1B2_Formenbau_GB_11_2008.indd 1 08.12.2008 10:17:5108.12.2008 10:17:51 2 · 20818 · 2006 · 1 Q B2_Formenbau_GB_11_2008.indd 2B2_Formenbau_GB_11_2008.indd 2 08.12.2008 10:18:0008.12.2008 10:18:00 Index 2 · 20819 · 2006 · 1 Q subject to alterations 3 Your Production Partner 4-5 Guide Elements Locating units, round 8 Locating units, flat 8 Compensation Discs 9 Adjusting washers 9 Ejector rods 10 Centering sleeves 11 Guide pillars 12-13 Guide pillars, shouldered 14-17 Locating guide pillars, shouldered 18-21 Guide pillars with flange 22 Guide pillars (diagonal load pillars) 24 Guide sleeves 25 Guide bushes 26 Locating guide bushes 27 Guide bushes , Bronze with Non-Liquid Lubricant 28-32 Angled Guide Gibs, Bronze with Non-Liquid Lubricant 33 Flat Guide Bars, Bronze with Non-Liquid Lubricant 34-35 Ball bearing guides 36 Rectangular guides with rollers 37-38 General Mould Components Socket Head Cap Screws 40-42 Countersunk Head Cap Screws 43 Flat mushroom head screw 44 Setscrews 46 Collar Nuts 46-47 Washers 47 T-Head Bolts 48 Spring,- Fit- and Spacer Units 49 Shoulder Screws 50 Spring Plungers 51-55 Lifting Eyebolts 56-58 Hoisting Snap Links 59 Rotary Safety Eye Bolts 60-61 Precision Dowel Pins 62-65 FIBROZIPP 66 Forming / Demoulding Bolt Guides 68-69 Ejector Pins 70-77 Ejector Sleeves 78-79 Date insert 80-81 Quill holders for core tempering 82 O-rings 83 Gas Springs Mould Line Gas Springs 85-101 Gas Springs Accessories 104-136 Auxiliary Equipment Chemical Tooling Aids 138-139 Representatives 142-143 B2_Formenbau_GB_11_2008.indd 3B2_Formenbau_GB_11_2008.indd 3 08.12.2008 10:18:0008.12.2008 10:18:00 FIBRO - your production partner 4 0 ·17774·2005·2 Q subject to alterations Hassmersheim plant Standard Parts Weinsberg plant Indexing Tables From 1962 onwards FIBRO pioneered the design and manufacture of indexing tables and soon gained an enviable reputation. FIBROTAKT ® indexing tables with face gear and ultra- high precision indexing, together with dependable rigidity. Drive options: pneumatic, hydraulic via rack and pinion or electric with worm drive. FIBROPLAN ® NC – indexing tables with backlash adjustment worm drive or torque motor for use in machine tools for universal positioning and round and multi-axis processes (simultaneous operation). FIBROTOR ® revolving tables and indexing tables with positive drive cam, offering very short cycle times even when transporting heavy loads. Mainly used in non- machining applications. Thousands of FIBRO units are in use world-wide as integral key components in high- output machinery. Today the Standard Parts Division operates from the Hassmersheim and Weinsberg works, which manufacture a comprehensive range of standard parts and maintain stocks ready for immediate despatch world-wide. The machine tool, mechanical engineering and systems engineering product ranges have been developed to meet the needs of customers. They include steel die sets, guide elements, oilless guide elements and precision components such as punches and matrixes, special steel compression springs, gas springs, forming materials, metal bonding agents, moulding resins, peripheral equipment for pressing and tool making, tool slides with cam or roller slides and hydraulic cam systems. FIBRO has become renowned world-wide for its comprehensive range of products in stock and its readiness to deliver. FIBRO – an internationally successful company. As a market leader in Standard Parts, Rotary Indexing Tables and Automation, FIBRO provides products and solutions to ensure your production keeps moving. So what is the secret of the FIBRO success? Products developed in-house, tailor-made for the market with uncompromising quality. But good products are not enough on their own. FIBRO combines excellent products, the know-how and service competence of an internationally focused com- pany, matched to the actual needs of customers - wherever they are. B2_Formenbau_GB_11_2008.indd 4B2_Formenbau_GB_11_2008.indd 4 08.12.2008 10:18:0008.12.2008 10:18:00 5 0 ·17775 ·2005·2 Q subject to alterations Automation FIBRO has been active in the field of automation and robotics since 1974 and offers one of the most com- prehensive ranges in this field. A cleverly designed modular system based on translation units, rotary units, grippers, and guide gantries with trolleys make for easy construction of individual machines and com- plete systems, ranging from simple pick & place units right up to multi-axis robots. These series-manufac- tured modules with electric, pneumatic or hydraulic drive, guarantee both high functional reliability and cost-effective prices. The modular gantry systems can solve virtually any transporting problem using linear gantries, surface gantries and extension gantries. These systems are being used successfully in many industries world- wide. Applications include linking machine tools (automotive production), tool changing in machining facilities, palletising work pieces, unloading injection moulding dies, PCB feeders, press linking, palletising, stacking, loading and unloading, transporting and fle- xible linking, storage and buffering of work pieces of different sizes. Since its establishment in 1974 GSA Automation GmbH has developed to become a world market lea- der in the manufacture of handling equipment and transport systems. Over this period GSA has installed over 200 fully automated systems for all the leading automotive and machine tool manufacturers. GSA has been a member of the FIBRO group since 2004. Our production range consists of linear and surface gantry systems, transport systems such as precision roller guides, accumulating chain conveyors, pal- let accumulating conveyors and flexible decoupling modules,shelf stacking systems and pallet mechanical handling systems. We can provide our customers with dependable state of the art high performance systems from our stan- dard range. We take complete responsibility for the complete project, starting with designing the solution concepts at the design phase, right through to the final handover of the ready-to-go system. Hassmersheim plant FIBRO is customer-focused – world-wide. A well-deve- loped network of sales and service points and strategic partners ensure that help is always at hand. This ensu- res technical advance, world-wide experience in appli- cations and rapid availability of products. Facts and figures on FIBRO: - founded 1958 - approximately 900 staff - 80 representatives and service stations world-wide - branches in France, USA, India, Switzerland and Singapore - ISO 9001:2000 Quality Assurance and VDA 6.4 certification - a company in the LÄPPLE Group B2_Formenbau_GB_11_2008.indd 5B2_Formenbau_GB_11_2008.indd 5 08.12.2008 10:18:0808.12.2008 10:18:08 subject to alterations 2 · 20820 · 2006 · 1 Q 6 B2_Formenbau_GB_11_2008.indd 6B2_Formenbau_GB_11_2008.indd 6 08.12.2008 10:18:1108.12.2008 10:18:11 2 · 20821 · 2006 · 1 Q subject to alterations Guide Elements 7 B2_Formenbau_GB_11_2008.indd 7B2_Formenbau_GB_11_2008.indd 7 08.12.2008 10:18:1108.12.2008 10:18:11 11 15° d 1 h6 m 1 m d 2 l 3 l 2 s 1 s 1 l 1 2442.12. Locating unit, round (without compensation disc) Mounting Example subject to alterations 2 · 20822 · 2006 · 1 Q 8 Locating units, round 2442.12. Locating units, flat 2442.13. d 1 d 2 l 1 l 2 l 3 m m 1 s 1 12 8 34 6 4 4 4 17 14 10 34 7,5 6 5 5 17 16 10 34 7,5 6 5 5 17 20 15 54 12 9 8 8 27 25 20 54 12 10 8 8 27 26 20 54 12 10 8 8 27 30 25 72 15 14 10 10 36 32 25 72 15 14 10 10 36 42 35 92 15 18 10 10 46 2442.12. Locating unit, round Description: Conical centring inserts are used to increase repeat accuracy in mould, die and machine-making. Ordering-code (example): Locating unit, round, two-part = 2442. Conical angle = 15° = 2442.12. d 1 = 25 mm = 2442.12.025. l 1 = 54 mm = 2442.12.025.054 Order No = 2442.12.025.054 v l 3 1,5 l +0,4 +0,2 1 1 s 1 s 0,50,5 2 l 2 l d H8 e7 1 d h6 1 d m m t 0,40,4 1,6 1,6 1,6 15° 2442.13. Locating unit, flat d 1 d l 1 l 2 l 3 v s 1 t m 30 4 72 5 10 18 36 5 10 42 5 92 6 14 23 46 7 10 54 6 112 8 17 30 56 8 12 80 8 152 8 27 42 76 11 16 2442.13. Locating unit, flat Ordering-code (example): Locating unit = 2442. flat = 2442.13. d 1 = 42 mm = 2442.13.042. l 1 = 92 mm = 2442.13.042.092 Order No = 2442.13.042.092 B2_Formenbau_GB_11_2008.indd 8B2_Formenbau_GB_11_2008.indd 8 08.12.2008 10:18:1108.12.2008 10:18:11 subject to alterations 9 2 · 20823 · 2006 · 1 Q 2442.12.3. Compensation Discs 2442.12.4. Adjusting washers d 1 d s 1,6 1,6 d ±0,1 2 d -0,2 -0,4 4 d 3 h +0,2 +0,1 k ±0,1 2442.12.3. Compensation Discs d 1 s d d 1 s d d 1 s d d 1 s d 12 10 4,5 20 9 8,5 26 9 8,5 42 10 10,5 10 10 20 15 20 30 14 5 5,5 20 30 10 30 30 10 12,5 14 40 20 19 25 9 10,5 30 16 5 6,5 10 40 10 15 50 15 20 32 10 12,5 19 25 20 20 35 30 25 45 40 55 50 2442.12.3. Compensation Discs Ordering-code (example): Locating unit, round = 2442.12. Compensation Disc = 2442.12.3. d 1 = 25 mm = 2442.12.3.025. s = 10 mm = 2442.12.3.025.010 Order No = 2442.12.3.025.010 2442.12.4. Adjusting washers ° d 4 d 3 d 2 h k 14 5,5 16 5 3,2 20 8,5 25,5 9 6,3 26 8,5 31,5 9 6,3 30 11 35,5 10 6,3 42 11 47,5 10 6,3 2442.12.4. Adjusting washers Ordering-code (example): Locating unit, round = 2442.12. Adjusting washer = 2442.12.4. d 4 = 30 mm = 2442.12.4.030 Order No = 2442.12.4.030 ° B2_Formenbau_GB_11_2008.indd 9B2_Formenbau_GB_11_2008.indd 9 08.12.2008 10:18:1408.12.2008 10:18:14 l 2 l 4 d 2 d 2 g6 1 d l js12 R Z 4 SW d 1 l d 2 l 2 l 4 A/F 24 120 M12 25 14 19 140 160 180 200 240 30 180 M16 30 16 24 220 260 300 d 1 l d 2 l 2 l 4 A/F 10 60 M 6 16 9 9 70 80 100 120 140 14 60 M 8 16 11 12 70 80 100 120 140 160 180 18 100 M10 20 12 14 120 140 160 180 200 220 240 20 100 M12 25 14 16 120 140 160 180 200 220 240 subject to alterations 10 2 · 20824 · 2006 · 1 Q Ejector rods 3300.10. 3300.10. Ejector rods 3300.10. Ejector rods Ordering-code (example): Ejector rod = 3300.10. d 1 = 20 mm = 3300.10.020. l = 140 mm = 3300.10.020.140 Order No = 3300.10.020.140 B2_Formenbau_GB_11_2008.indd 10B2_Formenbau_GB_11_2008.indd 10 08.12.2008 10:18:1608.12.2008 10:18:16 [...]... 32,1 20 40 15 18 4 (l) 192 220 250 284 486 Ordering code (example): 22 B2_Formenbau_GB_11_2008.indd 22 3111.31 3111.31.032 3111.31.032.112 3111.31.032.112 ◽ = = = = 2 · 20500 · 2006 · 1 Guide pillar with flange d1 = 32 mm l1 = 112 mm Order no subject to alterations 08.12.2008 10:18:29 ◽ 2 · 20519 · 2006 · 1 subject to alterations B2_Formenbau_GB_11_2008.indd 23 23 08.12.2008 10:18:31 Guide pillars (diagonal... 2 · 20839 · 2006 · 1 Q Locating guide bush d1 = 24 mm s = 96 mm Order No subject to alterations B2_Formenbau_GB_11_2008.indd 27 = = = = 3120.42 3120.42.024 3120.42.024.096 3120.42.024.096 27 08.12.2008 10:18:36 Oilless Guide Bushes with collar Bronze with Non-Liquid Lubricant, 2087.70 2087.70 Note: Fit for receiving bore: H 7 Direction of Motion Embedded non-liquid lubricant (section) Ordering-code... Ø0,01 A d 2 H7 k6 Note: Fit for receiving bore: H7 Direction of Motion Embedded non-liquid lubricant (section) Ordering-code (example): Guide bush d1 = 20 mm l2 = 22 mm Order No = = = = 2087.71 2032.70.020 2032.70.020.022 2087.71.020.022 2087.71 14 15 20 25 1 26 17 9 18 20 26 31 1,5 39 22 17 22 24 30 35 2 49 27 22 30 32 42 47 2 63 36 27 2·10706·9·3 ° d1 d2 d3 r l1 l2 l5 30 B2_Formenbau_GB_11_2008.indd... shouldered l s 12 17 22 27 36 46 14/15 22 27 36 46 45 20 30 35 25 35 55 25 30 35 50 25 35 45 30 45 55 75 20 35 40 45 50 55 65 70 90 110 20 35 40 45 55 65 85 105 20 35 40 45 55 65 75 95 20 35 45 65 85 105 14 B2_Formenbau_GB_11_2008.indd 14 d3 14 d4 16 l1 4 k 3 d1 14/15 s 56 66 76 86 18/20 20 25 7 22 6 27 l 20 35 55 75 95 55 65 95 55 95 55 95 20 35 40 45 50 55 60 65 70 80 85 115 20 35 40 45 50 55 60 65 70 80 85... d1 22/24 s 36 46 26 31 7 6 56 66 76 30 35 7 6 l 25 45 50 55 60 70 75 80 95 115 135 165 25 45 50 60 65 70 80 85 105 125 165 25 45 55 75 95 115 165 55 75 95 25 45 55 75 95 115 Q 2 · 20829 · 2006 · 1 B2_Formenbau_GB_11_2008.indd 15 d4 35 l1 7 k 6 Ordering-code (example): Guide pillar, shouldered d1 = 24 mm s = 76 mm l = 115 mm Order No subject to alterations d3 30 = = = = = 3111.20 3111.20.024 3111.20.024.076... 46 56 66 76 86 96 55 75 95 55 75 95 75 115 155 135 45 65 105 165 55 75 95 115 155 45 65 85 105 125 165 55 75 95 115 135 175 55 75 95 115 135 175 55 75 95 115 155 55 75 95 115 155 55 75 95 115 155 16 B2_Formenbau_GB_11_2008.indd 16 d3 30 d4 35 l1 7 k 6 d1 30/32 s 116 136 156 196 42 47 7 6 40/42 56 66 76 86 96 116 136 156 196 l 75 115 155 95 115 155 115 155 155 195 75 115 155 195 75 135 75 115 175 75 135... 60 96 116 136 156 196 246 d3 66 d4 72 l1 10 k 10 80 86 10 20 Ordering-code (example): 2 · 20831 · 2006 · 1 Q Guide pillar, shouldered d1 = 60 mm s = 96 mm l = 195 mm Order No subject to alterations B2_Formenbau_GB_11_2008.indd 17 = = = = = 3111.20 3111.20.060 3111.20.060.096 3111.20.060.096.195 3111.20.060.096.195 17 08.12.2008 10:18:25 Locating guide pillars, shouldered 3111.21 3111.21 Locating guide... guide pillars, shouldered l 25 45 65 20 25 30 35 50 55 70 75 25 35 55 75 95 20 25 30 45 50 70 90 25 35 45 65 85 30 35 45 70 35 60 35 55 75 95 30 50 70 90 110 125 150 30 45 65 85 105 125 145 165 18 B2_Formenbau_GB_11_2008.indd 18 d3 14 d4 16 l1 7 k 3 f 3 d1 14/15 s l 36 46 56 66 76 86 96 18/20 116 17 22 20 25 7 6 9 35 55 75 95 125 155 35 45 65 85 105 125 145 35 55 75 95 135 55 65 95 125 55 95 55 95... 17 22 27 36 46 56 l 35 55 75 35 55 75 105 130 35 45 65 85 105 125 165 205 245 285 35 55 75 95 115 135 165 205 245 285 35 45 65 85 105 125 165 205 35 55 75 95 115 165 205 d3 30 Q 2 · 20833 · 2006 · 1 B2_Formenbau_GB_11_2008.indd 19 l1 7 k 6 f 9 Ordering-code (example): Locating guide pillar, shouldered d1 = 20 mm s = 46 mm l = 105 mm Order No subject to alterations d4 35 = = = = = 3111.21 3111.21.020... 46 56 35 55 75 95 155 55 75 95 115 145 55 75 95 135 55 75 95 125 75 115 155 95 135 155 45 65 105 165 185 245 285 55 75 95 115 155 245 285 45 65 85 105 125 165 245 285 55 75 95 115 135 175 245 295 20 B2_Formenbau_GB_11_2008.indd 20 d3 30 d4 35 l1 7 k 6 f 9 d1 s 30/32 66 76 86 96 42 47 7 6 9 116 136 156 196 l 55 75 95 115 135 175 245 295 55 75 95 115 155 225 55 75 95 115 155 225 55 75 95 115 155 205 75 . Standard Parts for Mould Making B2_Formenbau_GB_11_2008.indd 1B2_Formenbau_GB_11_2008.indd 1 08.12.2008 10:17:5108.12.2008. machinery. Today the Standard Parts Division operates from the Hassmersheim and Weinsberg works, which manufacture a comprehensive range of standard parts and maintain