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VISION SINUMERIK 810D / 840D-M Fräsen Milling Fraisage Fresar Ausgabe 2002 Hersteller: EMCO MAIER Gesellschaft m.b.H.- P.O.Box 131- A-5400 Hallein/Austria- Tel.(06245) 891-0 Fax (06245) 86965 TRAINING industrial training systems INHALTSVERZEICHNIS Folie Nr 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35, 36 37 38, 39 40, 41 42, 43 44, 45 46 47 810D / 840D - M Thema Steuerungslayout Sinumerik 840D Bezugspunkte (M,A,W,R) und Koordinatensystem - Grundbild Bezugspunkte am Werkzeug (N,P); Darstellung Referenzieren Bezugspunkte: Symbole und Kurzzeichen G54 Einstellbare Nullpunktverschiebung (NPV) TRANS / ATRANS Programmierbare Nullpunktverschiebung Kombinierte Nullpunktverschiebung Werkzeugkorrektur-Daten G0 Eilgang G1 Linearinterpolation G2 Kreisinterpolation im Uhrzeigersinn G3 Kreisinterpolation im Gegenuhrzeigersinn Kreisinterpolation mit Mittelpunktskoordinaten I, J, K Einfügen von Radien „RND“ und Fasen „CHF“ G4 Verweilzeit G110, G111, G112 Polarkoordinaten G17, G18, G19 Ebenenanwahl G25, G26 Arbeitsfeldbegrenzung G33 Gewindeschneiden G331, G332 Gewindebohren ohne Ausgleichsfutter G63 Gewindebohren ohne Geber G09, G60, G64 Genauhalt, Bahnsteuerbetrieb G40, G41, G42 Fräserradiuskompensation G90, G91 Absolut- / Inkrementalwertprogrammierung SCALE, ASCALE Massstabsänderung ROT, AROT Kontur rotieren MIRROR, AMIRROR Kontur Spiegeln CYCLE81, CYCLE82 Zyklen Bohren, Zentrieren, Plansenken CYCLE83 Zyklus Tieflochbohren CYCLE84 Gewindebohren mit Geber CYCLE840 Gewindebohren ohne Geber G247, G248 Weiches An- / Abfahren der Kontur mit Viertelkreis HOLES1 Bohrbilder Einzelloch, Lochreihe HOLES2 Bohrbild Lochkreis CYCLE71 Planfräsen LONGHOLE Fräsbild Langloch SLOT1 Fräsbild Nut SLOT2 Fräsbild Langloch POCKET1 Zyklus Rechtecktasche POCKET2 Zyklus Kreistasche CYCLE 72 Innenkontur L P Unterprogrammtechnik TRAINING industrial training systems TABLE OF CONTENTS Slide No 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35, 36 37 38, 39 40, 41 42, 43 44, 45 46 47 810D / 840D - M Subject Layout Sinumerik 840D Reference points (M,A,W,R) and coordinate system Reference points of toolsystem (N, P); approaching reference Symbols and signs of reference points G54 Settable zero offset TRANS / ATRANS Programmable zero offset Combinations of zero offsets Tool offsets G0 Rapid traverse G1 Linear interpolation G2 Circular interpolation, clockwise G3 Circular interpolation, counter-clockwise Circular interpolation with parameters I, J, K Insertion of radii „RND“ and chamfers „CHF“ G4 Dwell G110, G111, G112 Polar coordinates G17, G18, G19 Plane selection G25, G26 Working area limitation G33 Thread cutting G331, G332 Tapping without compensation chuck G63 Tapping without encoder G09, G60, G64 Precise stop, continuous path G40, G41, G42 Cutter radius compensation (CRC) G90, G91 Absolute / Incremental programming SCALE, ASCALE Scale modification ROT, AROT Contour rotating MIRROR, AMIRROR Mirroring contour CYCLE81, CYCLE82 Cycles drilling, centering, spot facing CYCLE83 Cycle deep-hole drilling CYCLE84 Thread tapping with encoder CYCLE840 Tapping without encoder G247, G248 Approach / leave contour with quarter circle HOLES1 Drilling patterns single hole, row of holes HOLES2 Circular drilling pattern CYCLE71 Face milling LONGHOLE Elongated hole milling pattern SLOT1 Slot milling pattern SLOT2 Elongated hole milling pattern POCKET1 Cycle rectangular pocket POCKET2 Cycle circular pocket CYCLE 72 Contour internal L P Subroutine technics TRAINING industrial training systems TABLE DE MATIERES Transparent Nr 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35, 36 37 38, 39 40, 41 42, 43 44, 45 46 47 810D / 840D - M Thèmes Pupitre de commande Sinumerik 840D Points de référence (M,A,W,R) et systéme de coordonnées Points de référence d´outillage (N,P); accostage des références Symboles graphiques des points de référence G54 Décalage d´origine réglable TRANS / ATRANS Décalage d´origine programmable Combinaison décalage d´origine réglable et programmable Correcteur d´outils G0 Vitesse rapide G1 Interpolation linéaire G2 Interpolation circulaire en sens horaire G3 Interpolation circulaire en sens antihoraire Interpolation circulaire avec paramètres d´interpolation I, J, K Inserrer des rayons „RND“ et chanfreins „CHF“ G4 Temporisation G110, G111, G112 Coordonnées polaires G17, G18, G19 Sélection du plan G25, G26 Limitation de l´aire de travail G33 Filetage G331, G332 Taraudage avec capteur G63 Taraudage sans capteur G09, G60, G64 Arrêt précis fin / fonction en contournage G40, G41, G42 Compensation du rayon d´outil G90 Programmation en valeurs absolues / incrementielles SCALE, ASCALE Changement d´échelle ROT, AROT MIRROR, AMIRROR Contour miroiter CYCLE81, CYCLE82 Cycles de percage, lamage plan CYCLE83 Cycle de percage profonde CYCLE84 Taraudage avec capteur CYCLE840 Taraudage sans capteur G247, G248 Accostage / retrait du contour en quart de cercle HOLES1 Images de fraisage „Trou unique“ „Rangee de trous“ HOLES2 Image de percage „Trous sur circonference“ CYCLE71 "Planifier" LONGHOLE Image de fraisage „Trou oblong“ SLOT1 Image de fraisage „Rainure“ SLOT2 Image de fraisage „Trou oblong“ POCKET1 Cycle de fraisage „Poche rectangulaire“ POCKET2 Cycle de fraisage „Poche circulaire" CYCLE 72 "Contour interieure" L P Technique des sous-programmes TRAINING industrial training systems CONTENIDO Hoja no 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35, 36 37 38,39 40,41 42, 43 44, 45 46 47 810D / 840D - M Tema Pupitre de mando Sinumerik 840D Puntos de referencia (M,A,W,R) y sistema de coordenadas Puntos de referencia en el sistema de herramientas (N, P) Simbolos y abreviaturas para los puntos de referencia G54 Decalaje del origen ajustable TRANS / ATRANS Decalaje del origen programado Combinación de decalaje ajustable programado Datos de corrección de herramienta G0 Desplazamiento rápido G1 Interpolación lineal G2 Interpolación circular en sentido horario G3 Interpolación circular en sentido antihorario Interpolación circular parámetros de interpolación I, J, K Introducción de radios „RND“ y chaflanes „CHF“ G4 Tiempo de parada G110, G111, G112 Coordenadas polares G17, G18, G19 Selección de plano G25, G26 Limitación del campo de trabajo G33 Roscado G331, G332 Roscado emisor G63 Roscado sin emisor G09, G60, G64 Parada precisa fina / servicio de contorneado G40, G41, G42 Compensación del radio de corte G90, G91 Introducción de cotas absolutas / incrementales SCALE, ASCALE Cambio de escalas ROT, AROT Tornear contorno MIRROR, AMIRROR Reflejar contorno CYCLE81, CYCLE82 Ciclo de taladrado, taladrado avellanado CYCLE83 Ciclo de taladrado profundo CYCLE84 Taladrado roscado captador CYCLE840 Roscado sin emisor G247, G248 Positionar / abandonar perfil cuadrante HOLES1 Figuras taladrado, Agujero unico / filas agujero HOLES2 Figura taladrado, circulo agujero CYCLE71 LONGHOLE Figura fresado, Agujero rasgado SLOT1 Figura fresado, Ranura SLOT2 Figura fresado, Agujero rasgado POCKET1 Ciclo fresado, Caja rectangular POCKET2 Ciclo fresado, Caja circular CYCLE 72 L P Técnica de subprogramas T R A IN IN G in d u s tr ia l tr a in in g s y s te m s D S IE M E N S S IN U M E R IK D A F F F K F B C H G L P Q = F R S ( J ) * N E / I M D O - [ T + ] F U F Z F F V \ - ? ; < x D R Y R U N -4 O P T S T O P -X S B L S K IP -Y + Z E D IT 0 % A U X 1 D M IL L 0 0 0 % R S 0 + $ + X " E n d A U X ´ > U S B + Y -Z i D > < M S IN U M E R IK Y X n ! : S IE M E N S W , 6 0 1 0 T R A IN IN G in d u s tr ia l tr a in in g s y s te m s + Z R + Y A -X W M -Y -Z + X D M IL L T R A IN IN G in d u s tr ia l tr a in in g s y s te m s N P D M IL L T R A IN IN G in d u s tr ia l tr a in in g s y s te m s M M a s M a c O r ig P u n A A n s c h la g -P u n k t D e a d s to p p o in t P o in t d r r ê t d u p ié c e P u n to d e to p e W W e r W o r O r ig P u n k s k p in to tü c k ie c e e d e c e ro R R e f R e f R é f P u n e re e re é re to n z p u n c e p n c e d d e re T W e rk z e u T o o lh o ld R é fé re n c P u n to d e W e rk z T o o l m R é fé re P u n to N P D M IL L c h in e n h in e z e in e d e to c e ro W e C u P o P u n u ro la d llp u n p o in m a c h e la m t k t in e q u in a n u llp u n k t z e r o p o in t la p ié c e d e la p ie z a g tr e r e d re n k t o in t e la m a c h in e fe r e n c ia ä g e re fe e s fe re r-B e z u re n c e p o rte s n c ia d g s p u n k t p o in t -o u tils e l p o r ta h e r r a m ie n ta s e u g a u fn a h m e -B e z o u n t re fe re n c e p o n c e d u s y s tè m e d d e r e fe r e n c ia p a r a rk z e tte rp in t tr n ta d u g p o in a n c e h t u n k t h a n t d ´o u til e r r a m ie n ta u g s p u n k t in t ´o u tilla g e to m a d e h e r r a m ie n ta T R A IN IN G in d u s tr ia l tr a in in g s y s te m s G + Z G + Y (G 5 , G , G ) -X W M -Y -Z + X N 0 D M IL L G L F T R A IN IN G in d u s tr ia l tr a in in g s y s te m s H O L E S P O S C D B H F D IS S C P A N 0 N N 1 D M IL L = N U M S T A 1 M C A L L C Y C L E H O L E S (S P C A , S P C O , S T A , F D IS , D B H , N U M ) M C A L L 3 T R A IN IN G in d u s tr ia l tr a in in g s y s te m s H O L E S O C P N 0 N N 1 D M IL L D R A S T A C P A IN D A = N U M M C A L L C Y C L E H O L E S (C P A , C P O , R A D , S T A , IN D A , N U M ), M C A L L T R A IN IN G in d u s tr ia l tr a in in g s y s te m s C Y C L E P F D M ID A W I D N G L E A M ID X Y P A P O F D P G G S D IS R T P F = F F D D P M ID F = F F P F A L D C Y C L E D M IL L (R T P , R F P , S D IS , D P , P A , P O , L E N G , W ID , S T A , M ID , M ID A , F D P , F A L D , F F P , F D P , V A R I) R F P T R A IN IN G in d u s tr ia l tr a in in g s y s te m s V A R I = x V A R I = x W I D N G L E X Y Y X V A R I = x N G L E V A R I = x W I D N G L E X Y D M IL L W I D N G L E Y W I D X T R A IN IN G in d u s tr ia l tr a in in g s y s te m s L O N G H O L E L E N G IN R A D C P A D A S T A O C P = N U M G G D P L A N G H O L E D M IL L S D IS R T P F = F F D M ID F = F F P (R T P , R F P , S D IS , D P , D P R , N U M , L E N G , C P A , C P O , R A D , S T A , IN D A , F F D , F F P , M ID ) R F P T R A IN IN G in d u s tr ia l tr a in in g s y s te m s S L O T V A R = O C P L E N G IN D A R A D S T A D W I C P A = N U M C D IR = (G ) C D IR = (G ) G G R T P D P R F A L S D IS F = F F D M ID R F P F = F F P S L O T (R T P , R F P , S D IS , D P , D P R , N U M , L E N G , W ID , C P A , C P O , R A D , S T A IN D A , F F D , F F P , M ID , C D IR , F A L , V A R I, M ID F , F F P , S S F ) D M IL L T R A IN IN G in d u s tr ia l tr a in in g s y s te m s S L O T V A R I= O C P L E N G IN D A R A D S T A D W I C P A = N U M C D IR = (G ) C D IR = (G ) G G S D IS D P R R T P F = F F D M ID F R T P R F P F = F F P S L O T (R T P , R F P , S D IS , D P , D P R , N U M , L E N G , W ID , C P A , C P O , R A D , S T A IN D A , F F D , F F P , M ID , C D IR , F A L , V A R I, M ID F , F F P , S S F ) D M IL L T R A IN IN G in d u s tr ia l tr a in in g s y s te m s S L O T V A R I= IN D A A F S L O C P W ID C P A S T A D R A = N U M C D IR = (G ) C D IR = (G ) G G F A L S D IS F = F F D D P S L O T D M IL L M ID R T P R F P F = F F P (R T P , R F P , S D IS , D P , D P R , N U M , A F S L , W ID , C P A , C P O , R A D , S T A , IN D A , F F D , F F P , M ID , C D IR , F A L , V A R I, M ID F , F F P , S S F ) T R A IN IN G in d u s tr ia l tr a in in g s y s te m s S L O T V A R I= IN D A A F S L O C P W ID C P A S T A D R A = N U M C D IR = (G ) C D IR = (G ) G G S D IS F = F F D D P S L O T D M IL L M ID F R T P R F P F = M ID F (R T P , R F P , S D IS , D P , D P R , N U M , A F S L , W ID , C P A , C P O , R A D , S T A , IN D A , F F D , F F P , M ID , C D IR , F A L , V A R I, M ID F , F F P , S S F ) T R A IN IN G in d u s tr ia l tr a in in g s y s te m s P O C K E T V A R I= L E N G O C P C D IR = C R A D C D IR = S T A C P A ID W G G F A L D P P O C K E T D M IL L S D IS F = F F D M ID R T P R F P F = F F P (R T P , R F P , S D IS , D P , D P R , L E N G , W ID , C R A D , C P A , C P O , S T A , F F D , F F P , M ID , C D IR , F A L , V A R I, M ID F , F F P , S S F ) T R A IN IN G in d u s tr ia l tr a in in g s y s te m s P O C K E T V A R I= L E N G O C P C D IR = C R A D C D IR = S T A C P A W ID G G S D IS F = F F D D P P O C K E T D M IL L M ID F R T P R F D F = F F P (R T P , R F P , S D IS , D P , D P R , L E N G , W ID , C R A D , C P A , C P O , S T A , F F D , F F P , M ID , C D IR , F A L , V A R I, M ID F , F F P , S S F ) T R A IN IN G in d u s tr ia l tr a in in g s y s te m s P O C K E T V A R I= O C P C D IR = C D IR = P R A D C P A G G F A L S D IS F = F F D D P P O C K E T D M IL L M ID R T P R F P F = F F P (R T P , R F P , S D IS , D P , D P R , P R A D , C P A , C P O , F F D , F F P , M ID , C D IR , F A L , V A R I, M ID F , F F P , S S F ) 4 T R A IN IN G in d u s tr ia l tr a in in g s y s te m s P O C K E T V A R I= O C P C D IR = C D IR = P R A D C P A G G S D IS F = F F D D P P O C K E T D M IL L M ID F R T P R F P F = F F P (R T P , R F P , S D IS , D P , D P R , P R A D , C P A , C P O , F F D , F F P , M ID , C D IR , F A L , V A R I, M ID F , F F P , S S F ) T R A IN IN G in d u s tr ia l tr a in in g s y s te m s C Y C L E A M K N L = R L = R L P G G F A L S D IS R T P F = F F D D P M ID F = F F P F A L D C Y C L E D M IL L (K N A M , R T P , R F P , S D IS , D P , M ID , F A L , F A L D , F F P , V A R I, R L , A S , L P , F F , A S , L P ) R F P T R A IN IN G in d u s tr ia l tr a in in g s y s te m s M A IN S U B S U B P (m a x 9 ) M M M A IN S U B P M S U B S U B P (m a x 1 ) S U B M M D M IL L