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Professional CoursewareLatheTo order more books:Call 1-800-529-5517 orVisit www.inhousesolutions.com orContact your Mastercam Dealer Mastercam X4 Training Tutorials – Professional Courseware LatheDate: June 4, 2009Copyright © 1984 - 2009 In-House Solutions Inc. All rights reserved.Author: Mariana LendelISBN: 978-1-926566-32-0NoticeIn-House Solutions Inc. reserves the right to make improvements to this manual at any time and withoutnotice.Disclaimer of All Warranties and LiabilityIn-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual orwith respect to the software described in this manual, its quality, performance, merchantability, or fitnessfor any particular purpose. In-House Solutions Inc. manual is sold or licensed "as is." The entire risk as toits quality and performance is with the buyer. Should the manual prove defective following its purchase,the buyer (and not In-House Solutions Inc., its distributor, or its retailer) assumes the entire cost of allnecessary servicing, repair, or correction, and any incidental or consequential damages. In no event willIn-House Solutions Inc. be liable for direct, indirect, or consequential damages resulting from any defectin the manual, even if In-House Solutions Inc. has been advised of the possibility of such damages. Somejurisdictions do not allow the exclusion or limitation of implied warranties or liability for incidental orconsequential damages, so the above limitation or exclusion may not apply to you.CopyrightsThis manual is protected under the copyright laws of Canada and the United States. All rights arereserved. This document may not, in whole or part, be copied, photocopied, reproduced, translated orreduced to any electronic medium or machine-readable form without prior consent, in writing, from In-House Solutions Inc.TrademarksMicrosoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation;Mastercam Verify is created in conjunction with Sirius Systems Corporation; Windows 95, Windows NT;and Windows XP are registered trademarks of Microsoft Corporation.Acknowledgements:Special Thanks to:Andrew Bleau for his help revising this book.In-House Solutions team for their recommendations and input.Sincerely,Mariana Lendel PROFESSIONAL COURSEWARE LATHE X42D GEOMETRY CREATION2D GEOMETRY COURSE CONTENT1. Starting Mastercam . 22. Overview of the graphic user interface . 23. Setting the toolbar states for lathe . 34. Setting the grid 45. Navigate through mastercam . 56. About right mouse click menu 97. Setting the construction and tool plane to DZ 108. Exercises using create point position command . 119. Exercises using create rectangle command. . 1210. Exercises using create line commands 1211. Exercises using fillet command. 1412. Exercises using trim command 1413. Create Drawing # 1 1714. Create Drawing # 2 2015. Angle Measurement 2016. Exercises using break and join commands 2117. Exercise using mirror command 2218. Exercises using chamfer command. 2319. Create Drawing # 3 2420. Create Drawing # 4 2421. Create Drawing # 5 2522. Exercises using offset commands. 2523. Create Drawing # 6 2624. Exercises using create arc commands . 2625. Create Drawing # 7 2726. Create Drawing # 8 2727. Create Drawing # 9 2828. Exercises to create tangent arcs. 2829. Create Drawing # 10 2930. Create Drawing # 11 3031. Create Drawing # 12 3032. Exercise using translate command 3033. Create Drawing # 13 3134. Exercise using Analyze Command . 3235. Exercise using attributes command. . 3336. Managing levels 3437. Exercise using change attributes command 3638. Dimension the geometry. . 3739. Exercise to analyze the chain. . 3840. Converting drawings from different CAD packages 4141. Optional. Key Mapping 42Page 1 PROFESSIONAL COURSEWARE LATHE X42D GEOMETRY CREATIONCustomizing Drop Downs/ Right Mouse Button MenuCustomize Drop Downs Menu allows you to:Add or remove new drop down menusAdd or remove functions in a drop down menuIn the Menus list, right click and choose the Add drop down menu option. Mastercamautomatically adds a new drop down menu, assigns a default name, and places the new drop downmenu at the bottom of the menu list.To add a function to a drop down menu, choose a Category from the list and drag and drop the functionto the drop down menu in the Menus list. If the drop down menu is not expanded, the new function isadded as the last function. Otherwise, it is inserted below the selected function on which it is dropped.To remove a single function from a drop down menu, expand the menu, select the function, and pressthe Delete key. To delete the entire menu, right click and choose Delete drop down menu.Customize Right Mouse Button Menu allows you to:Add, remove and rearrange functions and submenusAdding or removing drop down menu functions is associative. All references to themodified drop down menu are also updated (for example, the modified drop down menu isused as a submenu in other drop down menus). When you add or remove functions fromdrop down menus and submenus, you immediately see the results in the current Mastercamsession.Example: Add Zoom Target to the Right mouse menu.The default Right mouse menu looks as shown to the right.Page 43 PROFESSIONAL COURSEWARE LATHE X415. DRAWING # 3; GROOVING TOOLPATHFileOpenSelect Drawing 3.mcxMake sure that a Lathe machine is selected.Otherwise; select the lathe default.15.1 PROPERTIESTool SettingsSet the Program # 3Enable Assign tool numbers sequentiallyEnable Warn of duplicate tool numbersEnable Write home positionEnable Feed Calculation From toolStockEstablish the stock as a bar giving extra margins:OD margin = 0.2; Right margin = 0.15;Left margin = 2.0Select the Preview button to check the stock.Press Esc to continueChuck JawsUse the default dimensions for the chuck sizeSet the chuck Position from Stock to Diameter =4.4;Z6Select the Preview button to check the chuck.Press Esc to continuePage 68TOOLPATH CREATION PROFESSIONAL COURSEWARE LATHE X415.2. LATHE FACE TOOLPATHToolpath ParametersSelect a OD Rough Right 80 degTool/Offset Number set to 1Set the Coolant onFace ParametersMake sure that Use stock is enabled.Finish Z= 0Entry amount = 0.1Rough stepover = 0.07Finish stepover = 0.005Overcut amount = 0.03Retract amount = 0.1Stock to leave = 0Cutter compensation in Computer to the LeftBackplot the toolpathPress Alt +T simultaneous to remove the toolpath display15.3 LATHE ROUGH TOOLPATHTOOLPATH CREATIONUsing Partial selection , select the first entity of the chain and the last one to complete thechaining.Toolpath ParametersSelect the existing OD Rough Right 80 degTool/Offset Number set to 1Set the Coolant OnPage 69 PROFESSIONAL COURSEWARE LATHE X4TOOLPATH CREATIONRough parametersMake sure that Overlap is enabled.Entry amount = 0.1Depth of cut = 0.06Enable Equal stepsMinimum cut depth = 0.05Stock to leave in X = 0.005Stock to leave in Z = 0.005Cutting method set to One way andthe Rough Direction/Angle =0Cutter compensation in Computer tothe RightSet proper Lead In/out parametersExtend the end contour 0.5Enable Use stock for outer boundaryBackplot the last toolpath.Note that the tool doesn’t attempt to cut inside the groove. This is a result of the Plunge parametersbeing set to none in the Rough parameters page.15.4 LATHE FINISH TOOLPATHClick on the Last button , for Mastercam to select the same chain as the one selected in theprevious operation.Toolpath ParametersSelect a OD Finish Right 35 degTool/Offset Number are set to 2Set the Coolant OnSet the Home Position as User define; D14, Z11Page 70 . 4, 2009Copyright © 1984 - 2009 In-House Solutions Inc. All rights reserved.Author: Mariana LendelISBN: 97 8-1 -9 2656 6-3 2-0 NoticeIn-House Solutions Inc. reserves. Professional CoursewareLatheTo order more books:Call 1-8 0 0-5 2 9-5 517 orVisit www.inhousesolutions.com orContact your Mastercam Dealer Mastercam