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Tài liệu sửa chữa xe ô tô Renault 19 (Repair Manual) Chassis, Heating and ventilation, Sheet metal work, Sealing and Soundproofing, Trim and Upholstery
Sheet metal work GENERAL LOWER STRUCTURE UPPER FRONT STRUCTURE UPPER SIDE STRUCTURE UPPER REAR STRUCTURE UPPER BODY SECTION BODY PROTECTION SIDE OPENINGS BONNET AND TAILGATE 77 11 190 877 NOVEMBER 1996 "The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared The methods may be modified as a result of changes by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed" C Edition Anglaise All copyrights reserved by Renault Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of Renault Renault S.A 1988 EXPLODED VIEW PRS4011 Panels Contents Pages 40 GENERAL Engine - Clutch - Gearbox Vehicle dimensions Lifting Description of parts (exploded views) Description of symbols Opening clearances Collision damage assessment Dimensions of the lower structure Main bodywork dimensions Body jig bench Special tools Pages 42 UPPER FRONT STRUCTURE 40-1 40-2 40-7 A B C 40-11 40-18 40-20 40-27 40-32 40-34 40-35 40-42 D E F G H I J Wing Complete radiator grille upper cross member Part radiator grille upper cross member Bonnet lock support Headlight carrier panel Part front wing panel (front section) Wheel arch (shock absorber turret) Part heater bulkhead partition Part windscreen aperture lower cross member Front pillar upper stiffener 42-1 42-4 42-6 42-7 42-8 42-9 42-10 42-14 42-16 42-18 41 LOWER STRUCTURE A B C D E F G H I J K L M N O P Q R S T U V W Complete front end cross member Part front end cross member Complete front end panel Part front end panel Side member closing panel Front side member front section Part front side member front section Front side member rear section Front side cross member Front half unit Part centre floor panel Rear floor panel (part centre section) Rear floor panel Utility vehicle floor panel Lateral side member lower section Lower side spacer Sill closing panel stiffener Front pillar lower section stiffener Floor and cross member side stiffener Floor panel upper cross member Assembled rear end panel Part rear end panel cross member Body 41-1 41-3 41-4 41-5 41-6 41-7 41-9 41-10 41-12 41-13 41-16 41-17 41-18 41-22 41-23 41-25 41-26 41-28 41-29 41-30 41-31 41-34 41-36 43 UPPER SIDE STRUCTURE A B C D E F G H I J K L M N O Front pillar lower section Front door pillar by cutting at windscreen upright Door hinges (on front pillar) Front door pillar Front pillar Front door pillar seal fastening (KSM) Centre pillar Centre pillar lining Sill panel Body side Part sill panel Sill panel Sill panel front stiffener Sill panel rear stiffener Roof arch 43-1 43-3 43-5 43-6 43-8 43-9 43-10 43-15 43-19 43-21 43-22 43-23 43-27 43-29 43-30 Contents 44 UPPER REAR STRUCTURE A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 2A Complete wing panel Complete rear wing panel Part wing panel Part rear wing panel Quarter panel lining Assembled wing panel lining Wing panel lower front lining Wing panel upper front lining Wing panel rear lining Tailgate upper rain channel Outer wheel arch Complete quarter panel arch Part quarter panel arch Backrest mounting stiffener Outer wheel arch stiffener Upper cross member between wheel arches Hood compartment base partition Hood compartment rear cross member Backrest mounting stiffener Jack support (right hand side) Centre shelf Half unit Rear end panel Rear end panel lining and assembled end panel Part end panel cross member Rear end panel extension piece Side rain channel Boot lid rain channel Lighting support panel 45 UPPER BODY SECTION 44-1 44-8 44-13 44-25 44-26 44-32 44-36 44-37 44-38 44-39 44-40 44-44 44-46 44-47 44-48 44-49 44-51 44-53 44-54 44-55 44-56 44-58 44-64 44-70 44-71 44-73 44-75 44-77 44-79 A B C D E F Roof panel Windscreen surround Linings and stiffeners Windscreen pillar lining Windscreen aperture upper cross member Rear roof cross member 45-1 45-7 45-9 45-10 45-11 45-12 46 BODY PROTECTION A B Sub-frame front protector Wheel arch mud shield 46-1 46-2 47 SIDE OPENINGS A B C D Door hinges Front door panel Rear door panel Front door - rear door 47-1 47-2 47-4 47-6 48 BONNET AND TAILGATE A B C D E F Bonnet Tailgate Boot lid Hood cover panel Broken boot lid counter balance ball joint Roof cross member (noise reduction) 48-1 48-3 48-5 48-11 48-13 48-14 GENERAL Engine - Clutch - Gearbox 40 Engine Vehicle type Clutch type Type Cubic capacity (cm 3) B530 - C530 - L530 S530 C1G 1237 180 CP 3300 JB0 - JB1 - JB4 - JB5 B531 - C531 - L531 C1J 1397 180 CP 3300 JB0 - JB1 - JB4 - JB5 C2J 1397 180 CP 3300 JB0 - JB1 - JB4 - JB5 B532 - C532 - L532 C3J 1390 180 CP 3300 JB0 - JB1 B53G - B537 - C537 L53G - L537 - S537 E6J 1390 180 CP 3300 JB0 - JB1 - MB1 B53A - C53A - L53A E7J 1390 180 CP 3300 JB1 - MB1 B535 - C535 - L535 E7J 1390 180 CP 3300 JB1 - MB1 B53W - C53W - L53W E7F 1171 180 CP 3300 JB0 - JB1 - JB3 B53E - B53M - B533 B536 - C53E - C53M C533 - L533 - L536 F2N 1721 200 CP 4000 JB0 - JB1 - JB3 - AD4 B53B - B53C - B53F C53B - C53C - C53F D53C - L53B - L53C L53F F3N 1721 200 CP 4000 AD4 - JB3 - MB3 B53V - B53Y - B538 C53V - C53Y - C538 D53V - D53Y - L53V L53Y - L538 - 353A 353C - 353D - 353F 453A - 453C - 453D 453F - 453H - 553A 553C - 553D - 553F 553H - 853A - 853C 853F F3P 1794 200 CP 4000 AD4 - JB3 - JC5 B53D - B539 - C53D C539 - D53D - L53D L539 F7P 1764 200 CP 4400 JB3 - JC5 B53I - B53J - B53K B53T - B53Z - B534 C53I - C53J - C53K C53T - C53Z - C534 L53I - L53J - L53K L53T - L53Z - L534 S53I - S53J - S53K S534 F8Q 1870 B53H - B53P - C53P L53H - L53P Manual and automatic gearbox type 200 CPV 4600 JB1 - JB3 - JC5 200 CPV 3500 40-1 GENERAL Vehicle dimensions B53 Phase I 91936R1 Mark Dimensions in metres A 2.545 B 4.155 C 1.418 D 1.416 unladen E 1.406 to 1.417 F 1.676 or 1.694 40-2 40 GENERAL Vehicle dimensions B53 Phase II 40 95890R Mark Dimensions in metres A 0.813 B 2.540 - 2.544 (1) C 0.805 - 0.809 (1) D 4.158 - 4.166 (1) E 0.120 (2) F 1.426 G 1.684 - 1.696 (1) H 1.400 - 1.420 (1) - (3) I 1.406 - 1.417 (1) (1) Depending on version with option (2) Laden (3) Unladen 40-3 GENERAL Vehicle dimensions L53 Saloon Except Sport 92866R Mark Dimensions in metres A 2.545 or 2.540 * B 4.262 C 1.412 unladen D 1.418 E 1.406 to 1.417 * F 1.684 or 1.694 * * Depending on version 40-4 40 GENERAL Vehicle dimensions B - C - L539 Sport 40 92764R Dimensions in metres Mark B and C A L 2.540 B 4.150 4.259 C 1.389 1.400 D 1.429 E 1.406 F 1.684 40-5 GENERAL Vehicle dimensions D53 Cabriolet 94726R Mark Dimensions in metres A 2.545 B 4.155 C 1.375 ± D 1.418 E 1.406 to 1.417 F 1.676 or 1.694 40-6 40 ... BODY SECTION 4 4-1 4 4-8 4 4-1 3 4 4-2 5 4 4-2 6 4 4-3 2 4 4-3 6 4 4-3 7 4 4-3 8 4 4-3 9 4 4-4 0 4 4-4 4 4 4-4 6 4 4-4 7 4 4-4 8 4 4-4 9 4 4-5 1 4 4-5 3 4 4-5 4 4 4-5 5 4 4-5 6 4 4-5 8 4 4-6 4 4 4-7 0 4 4-7 1 4 4-7 3 4 4-7 5 4 4-7 7 4 4-7 9 A B C D E... rear end panel cross member Body 4 1-1 4 1-3 4 1-4 4 1-5 4 1-6 4 1-7 4 1-9 4 1-1 0 4 1-1 2 4 1-1 3 4 1-1 6 4 1-1 7 4 1-1 8 4 1-2 2 4 1-2 3 4 1-2 5 4 1-2 6 4 1-2 8 4 1-2 9 4 1-3 0 4 1-3 1 4 1-3 4 4 1-3 6 43 UPPER SIDE STRUCTURE A B C... C53V - C53Y - C538 D53V - D53Y - L53V L53Y - L538 - 353A 353C - 353D - 353F 453A - 453C - 453D 453F - 453H - 553A 553C - 553D - 553F 553H - 853A - 853C 853F F3P 1794 200 CP 4000 AD4 - JB3 - JC5