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Tài liệu sửa chữa xe ô tô Renault 19 (Repair Manual) Chassis, Heating and ventilation, Sheet metal work, Sealing and Soundproofing, Trim and Upholstery
Transmission CLUTCH MANUAL GEARBOXES AUTOMATIC TRANSMISSION DRIVESHAFTS 77 11 190 841 NOVEMBER 1996 "The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared The methods may be modified as a result of changes by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed" C Edition Anglaise All copyrights reserved by Renault Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of Renault Renault S.A 1988 EXPLODED VIEW PRD2013 Transmission Contents Pages 20 CLUTCH Identification Side views Exploded view Consumables Mechanism - Clutch plate Thrust pad - Fork 23 AUTOMATIC TRANSMISSION 20-1 20-4 20-4 20-5 20-6 20-10 21 MANUAL GEARBOXES Identification Gear ratios Capacities - Lubricants Special features Consumables Parts which must be changed automatically Gearbox (Removal - Refitting) 5th gear linkage in situ Differential output seal Speedometer drive 21-1 21-2 21-5 21-7 21-8 21-8 21-9 21-23 21-29 21-32 23 AUTOMATIC TRANSMISSION MB automatic transmission Exploded view Use Identification Gear ratios Gear change thresholds Consumables Parts which must be changed automatically Oil Draining - Filling - Levels Checking and adjusting the potentiometer Oil pressure Strainer Automatic transmission (Removal Refitting) Pages 23-1 23-2 23-3 23-4 23-5 23-6 23-6 23-7 23-8 23-11 23-13 23-15 AD4 automatic transmission Exploded view Use Identification Gear ratios Gear change thresholds Consumables Parts which must be changed automatically Oil Oil drain intervals Oil draining Filling - Levels Oil pressure Changing the strainer Hydraulic distributor Automatic transmission (Removal Refitting) Full-load validation Load potentiometer Computer (119) Line pressure sensor (8) Multifunction switch (485) Vehicle speed sensor (250) Solenoid valve Engine torque reduction Special features 23-23 23-24 23-25 23-26 23-27 23-29 23-29 23-29 23-30 23-31 23-32 23-33 23-34 23-36 23-41 23-57 23-58 23-60 23-61 23-62 23-63 23-64 23-65 23-66 29 DRIVESHAFTS Consumables Driveshafts Gaiter at wheel end Gaiter at gearbox end Gaiter - bearing assembly 29-1 29-2 29-9 29-19 29-26 CLUTCH Identification ENGINE TYPE Mechanism 20 Plate C1G C1J C2J C3J 85873S 90693R 76906R E6J 180 CP 3300 26 splines E = 7.7 mm D = 181.5 mm B = White GB= Blue grey V = Green F2N F3N 76907S 2000 CP 4000 90693R1 26 splines M= pale pink springs E = 7.7 mm D = 200 mm 20-1 76906R CLUTCH Identification ENGINE TYPE MECHANISM 20 CLUTCH PLATE F7P 76907S 200 CP 4400 93813R 26 splines D = 200 mm E = 7.7 mm 76906R R = red springs J = yellow springs Special feature: additional springs on the hub F8Q 76907S 200 CPV 3500 90693G1 26 splines D = 200 mm E = 7.7 mm 20-2 76906R R = Red J = Yellow V = Green CLUTCH Identification ENGINE TYPE MECHANISM 20 CLUTCH PLATE Special feature: additional springs on the hub F8Q Turbo 76907S 200 CPV 4400 90693-2G2 26 splines D = 200 mm E = 7.7 mm 20-3 76906R J = yellow springs G = grey springs CLUTCH Side view 20 Single plate, dry, clutch, cable operated Diaphragm spring clutch plate Clutch plate with rubber hub Self-centring, guided, ball type thrust pad in constant contact Automatic wear take-up mechanism DI2001 Exploded view PRD2012 20-4 CLUTCH Consumables Type Pack size 20 Unit Right hand sunwheel splines MOLYKOTE BR2 kg tin RHODORSEAL 5661 100 g tube LOCTITE 518 24 ml syringe 20-5 Shaft splines Fork pivot Release bearing guide Fork pads Clutch Ends of driveshaft roll pins Housing assembly faces CLUTCH Mechanism - Clutch plate ALL TYPES IMPORTANT PRECAUTIONS WHICH MUST BE FOLLOWED WHEN REPAIRING THE CLUTCH In order to improve the sliding of the clutch plates, their hubs are nickel-plated Clean the clutch shaft splines and refit the assembly without any lubricant Special features of "diesel" clutch plates These are fitted with a damping pre-hub which is most efficient when its internal units are dry 20-6 20 CLUTCH Mechanism - clutch plate 20 CHANGING This operation is carried out after the gearbox has been removed ESSENTIAL SPECIAL TOOLS Mot 582 Locking sector Plus the tools required to remove the gearbox REFITTING TIGHTENING TORQUES (in daN.m) mm diameter unit securing bolts for 180 mm diameter clutch mm diameter unit securing bolts for 200 mm diameter clutch Degrease the flywheel mounting face 1.8 Use the plastic locating device supplied in the kit to fit the plate 2.5 REMOVAL Fit locking sector Mot 582 Remove the mounting bolts from the mechanism and remove the unit and the clutch plate Check and change the faulty parts 94135S 92170R 20-7 ... reduction Special features 2 3-2 3 2 3-2 4 2 3-2 5 2 3-2 6 2 3-2 7 2 3-2 9 2 3-2 9 2 3-2 9 2 3-3 0 2 3-3 1 2 3-3 2 2 3-3 3 2 3-3 4 2 3-3 6 2 3-4 1 2 3-5 7 2 3-5 8 2 3-6 0 2 3-6 1 2 3-6 2 2 3-6 3 2 3-6 4 2 3-6 5 2 3-6 6 29 DRIVESHAFTS Consumables... B538 - C538 - L538 B53F - C53F - L53F S53C - S53D 095 353C - 453C - 553C 853C - 353D - 453D 553D - 453H - 553H B538 - C538 - L538 S53C - S53D 037 B538 - C538 - L538 B53C - C53C - D53C L53C - B53F... B53F - C53F L53F - B53Y - L53Y 071 B53D - C53D - L53D 083 B53D - C53D - L53D 060 B533 - L533 - B53B C53B - L53B - B53I C53I - L53I - B53J C53J - L53J - S53J 16 57 061 B533 15 58 067 353A - 453A -