manual transmission and driveline manual transmission/ transaxle repair student guide FCS-14572-REFi gk ig COURSE CODE: 36S05T0 ORDER NUMBER: FCS-14572-REF Updated January, 2006 Ford Customer Service Division Technical Training TABLE OF CONTENTS DAY ONE INTRODUCTION AND PREREQUISITE REVIEW INTRO-1 Manual Transmission Curriculum Intro-2 Prerequisite Review Intro-6 LESSON 1-1 Clutch Systems 1-2 Clutch Operation 1-3 Clutch Components 1-5 Clutch Diagnosis 1-16 Clutch Service Procedures 1-21 LESSON 2-1 Manual Transmission Systems 2-2 Purpose of Gears 2-2 Gear Design 2-5 Gear Ratios 2-8 Powerflow 2-13 ACTIVITY 2-25 Practice Session – Activity Flowchart 2-26 Activity – Worksheet A 2-27 Student’s Answer Sheet 2-27 Activity – Worksheet B 2-28 Student’s Answer Sheet 2-28 Activity – Worksheet C 2-29 Student’s Answer Sheet 2-29 LESSON 3-1 Manual Transmission Components 3-2 Diagnostic Procedures 3-9 Common Manual Transmission Service Procedures 3-14 DAY TWO AND THREE ACTIVITY 3-21 Practice Session – Activity Flowchart 3-22 Activity – Worksheet D 3-23 Student’s Answer Sheet 3-23 Activity – Worksheet E 3-25 Student’s Answer Sheet 3-25 Activity – Worksheet F 3-26 Student’s Answer Sheet 3-26 Manual Transmission/Transaxle Repair February, 2002 i TABLE OF CONTENTS DAY THREE LESSON 4-1 Manual Transaxle Systems 4-2 Manual Transaxle Operation 4-2 Powerflow 4-7 LESSON 5-1 Manual Transaxle Components 5-2 Diagnostic Procedures 5-12 Manual Transaxle Service Procedures 5-13 LESSON 6-1 Halfshafts 6-2 Halfshafts Diagnosis 6-12 Halfshafts Service Procedure 6-13 ACTIVITY 6-17 Practice Session – Activity Flowchart 6-18 Activity – Worksheet G 6-19 Student’s Answer Sheet 6-19 Activity – Worksheet H 6-21 Student’s Answer Sheet 6-21 Activity – Worksheet I 6-23 Student’s Answer Sheet 6-23 DAY FOUR EVALUATION EVAL-1 Post-Test Flowchart Eval-2 Hands-On Evaluation Workstation Eval-3 Student’s Answer Sheet Eval-3 Hands-On Evaluation Workstation Eval-5 Student’s Answer Sheet Eval-5 Hands-On Evaluation Workstation Eval-7 Student’s Answer Sheet Eval-7 Hands-On Evaluation Workstation Eval-9 Student’s Answer Sheet Eval-9 Hands-On Evaluation Workstation Eval-11 Student’s Answer Sheet Eval-11 ii February, 2002 Manual Transmission/Transaxle Repair DAY ONE INTRODUCTION AND PREREQUISITE REVIEW OBJECTIVES ! CONTENTS At the end of this four-day instructor-led training course the technician will be able to: – Explain manual transmission, manual transaxle, clutch system, and front wheel drive halfshaft theory and operation ! Overview ! Course Objectives ! Prerequisite Review – Describe manual transmission, manual transaxle, clutch system, and front wheel drive halfshaft components and subassemblies – Perform manual transmission, manual transaxle, clutch system, and front wheel drive halfshaft diagnostic procedures – Perform manual transmission, manual transaxle, clutch system, and front wheel drive halfshaft service Manual Transmission/Transaxle Repair February, 2002 Intro-1 INTRODUCTION AND PREREQUISITE REVIEW DAY ONE MANUAL TRANSMISSION CURRICULUM The Manual Transmission Curriculum consists of three core courses related to manual transmission diagnosis and service Each course in the curriculum is a “building block” for the next course in the curriculum This curriculum is designed for technicians who want to learn the methods and techniques to properly diagnose and service manual transmission systems and components The skills and knowledge gained from this curriculum will enable technicians to pursue training in other service specialty areas Curriculum Goals The goals of this curriculum are as follows: ! Provide the necessary training to enable technicians to “FIX IT RIGHT THE FIRST TIME, ON TIME.” ! Increase technician productivity with respect to manual transmission, transaxle, and halfshaft diagnosis and service ! Increased customer satisfaction Course Description This is the Manual Transmission and Transaxle instructor-led course in the Manual Transmission and Driveline Curriculum It is a four-day course facilitated by an instructor This course is designed to provide hands-on opportunities for technicians to learn and improve their skills with respect to utilizing tools and equipment; and to apply knowledge learned in previous curriculum courses Course Terminal Objectives Using the information and activities provided by this course the technician will: ! accurately diagnose and repair manual transmission, transaxle and halfshaft system concerns using the appropriate tools and equipment ! employ appropriate methods and techniques when servicing manual transmission, transaxle, and halfshaft systems and components Intro-2 February, 2002 Manual Transmission/Transaxle Repair DAY ONE INTRODUCTION AND PREREQUISITE REVIEW Audience This course is designed and intended for Ford Motor Company dealership technicians who are enrolled in the STST Manual Transmission and Driveline Curriculum Course Prerequisites ! Each technician enrolled in this course must meet the following prerequisites: – An understanding of basic shop procedures – The ability to use basic hand tools – The ability to read technical publications – The ability to perform basic service operations – The ability to visually identify typical and common parts and components – The ability to accurately follow written descriptions of conditions and test requirements – The ability to follow procedures and sequential steps when performing inspections, tests, adjustments and repairs – Completion of all prerequisite courses in the curriculum Enrollment in this Instructor-Led course REQUIRES that the technician has SUCCESSFULLY COMPLETED the self-study and FMT preceding this Instructor-Led course Manual Transmission/Transaxle Repair February, 2002 Intro-3 INTRODUCTION AND PREREQUISITE REVIEW DAY ONE Evaluation Hands-on skills and course related knowledge is evaluated on the afternoon of the fourth day ! Hands-on evaluations will be conducted with exercises in: – manual transmission, transaxle, and halfshaft system diagnosis – manual transmission, transaxle, and halfshaft system service – service publication CD ROM/DVD navigation – special tool usage In order to pass the course, you must demonstrate acceptable skills at the evaluated hands-on exercises AND you must answer at least 80% of the written post test questions correctly Student Guide The Student Guide contains the worksheets used at the workstations for each of the four days You must complete each worksheet IMPORTANT: Actively participate in exercise reviews This is your opportunity to ask questions and clear up any areas that you may not fully understand Intro-4 February, 2002 Manual Transmission/Transaxle Repair DAY ONE INTRODUCTION AND PREREQUISITE REVIEW C U S T O M E R E X P E C TAT I O N S Customer Expectations: Service Make it convenient to have my vehicle serviced at your dealership The Service Advisor should demonstrate a genuine concern for my service needs Call me within a reasonable amount of time after my service visit to ensure that I'm completely satisfied Fix it right the first time, on time Complete servicing my vehicle in a timely and professional manner Provide me with a clear and thorough explanation of the service performed Be responsive to questions or concerns I bring to your attention Expectation “Fix It Right The First Time, on Time.” Both service advisors and technicians are important players when it comes to Expectation #3 Why Customers tell us “Fixing It Right The First Time, on Time” is one of the reasons they would decide to return to a dealer to buy a vehicle and get their vehicles serviced Technician Training It is our goal to help the technician acquire all of the skills and knowledge necessary to “Fix It Right The First Time, on Time.” We refer to this as “competency.” Technician’s Role Acquire the skills and knowledge for competency in your specialty via: STST New Model – Self Study – Self Study – FORDSTAR Broadcasts – FORDSTAR Broadcasts – Ford Multimedia Training (FMT) – Instructor Led – Instructor Led The Benefits The successful implementation of expectations means: – Satisfied customers – Repeat vehicle sales – Repeat service sales – Recognition that Ford and Lincoln/Mercury technicians are “the Best in the Business” Manual Transmission/Transaxle Repair February, 2002 Intro-5 INTRODUCTION AND PREREQUISITE REVIEW DAY ONE PREREQUISITE REVIEW Introduction This course begins with a review of the content covered in the prerequisite self-study and FMT courses The review is designed to help you recall the key points and basic concepts of these courses Comprehension of these key points and concepts is essential to being successful in this course Your Instructor will facilitate the review using many of the questions provided in this section of your Student Guide Refer to this text during the review and use the provided spaces (or another sheet of paper if necessary) to record answers and take notes as needed Prerequisite Review Questions The following are questions associated with the previously listed objectives Refer to this text as your instructor facilitates the review What component of the clutch splines onto the input shaft of the transmission? What is the gear ratio of two gears if the driving gear has 15 teeth, and the driven gear has 45 teeth? 0.79:1 is what type of gear ratio? A blocking ring is part of what component in a manual transmission? Why are helical cut gears commonly used in manual transmissions? What manual transmission system would most likely cause a transmission to grind when the vehicle is shifted in all gears? A transmission has a blocking ring clearance of 035 The specification for the blocking ring is 028 Is the blocking ring clearance within specifications? Intro-6 February, 2002 Manual Transmission/Transaxle Repair EVALUATION DAY FOUR NOTES Eval-4 February, 2002 Manual Transmission/Transaxle Repair DAY FOUR EVALUATION HANDS-ON EVALUATION WORKSTATION STUDENT’S ANSWER SHEET NAME: SSN: DIRECTIONS: Go to Workstation as assigned by your instructor Perform the following tasks and answer the following questions Inspect the synchronizer assembly found on the bench List any components that you feel are damaged Assemble the synchronizer STOP: CALL YOUR INSTRUCTOR FOR VERIFICATION OF CORRECT ASSEMBLY Manual Transmission/Transaxle Repair February, 2002 Eval-5 EVALUATION Eval-6 DAY FOUR February, 2002 Manual Transmission/Transaxle Repair DAY FOUR EVALUATION HANDS-ON EVALUATION WORKSTATION STUDENT’S ANSWER SHEET This workstation will allow you to demonstrate your knowledge of powerflow !! Study the gearset of this disassembled transmission !! When you are ready to be tested on powerflow, notify your instructor Manual Transmission/Transaxle Repair February, 2002 Eval-7 EVALUATION DAY FOUR NOTES Eval-8 February, 2002 Manual Transmission/Transaxle Repair DAY FOUR EVALUATION HANDS-ON EVALUATION WORKSTATION STUDENT’S ANSWER SHEET NAME: _ SSN: DIRECTIONS: Go to Workstation as assigned by your instructor Perform the following tasks and answer the following questions Using the service publication CD ROM/DVD provided, perform the following Ask your instructor which shaft’s preload you should check Perform the preload measurement procedures as described in the service publication CD ROM/DVD What shim (thickness) would be required to correctly set the preload on the transmission/transaxle shaft you were assigned _ Manual Transmission/Transaxle Repair February, 2002 Eval-9 EVALUATION DAY FOUR NOTES Eval-10 February, 2002 Manual Transmission/Transaxle Repair DAY FOUR EVALUATION HANDS-ON EVALUATION WORKSTATION STUDENT’S ANSWER SHEET Using the service publication CD ROM/DVDs provided, set the self-adjuster on this pressure plate STOP: CALL YOUR INSTRUCTOR FOR VERIFICATION OF CORRECT ADJUSTMENT Manual Transmission/Transaxle Repair February, 2002 Eval-11 EVALUATION Eval-12 DAY FOUR February, 2002 Manual Transmission/Transaxle Repair ROTUNDA TOOL LIST AND ORDER FORM The tools listed below and on the following pages were used during the presentation of this course It is essential that correct tools be used during transmission service and repair For your convenience, the tools are listed below and a Rotunda Order Form can be found on the following pages z Extension Housing Seal Replacer 308-227 (T94P-7657-A) z Impact Slide Hammer 100-001 (T50T-100-A) z Pinion Bearing Cone Replacer 205-011 (T57L-4621-B) z Torrington Bearing Installer 308-083 (T83P-7025-AH) z Remover Tube 308-025 (T75L-7025-B) z Bearing Puller 205-D064 (D84L-1123-A) z Front Hub Tool 204-069 (T81P-1104-C) z Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) z Spiral Snap Ring Installer 308-0961 (T85P-7025-A) z Remover, Halfshaft 205-164 (T81P4026A) z Remover/Installer, Front Hub 204-069 (T81P1104C) z Remover, Halfshaft 205-241 (T86P3514A) z Installer, Halfshaft 205-379 (T97P1175A) z Remover, Hub (Metric Stud) 204-085 (T83P1104BH) z Remover, Bearing/Gear 205-D064 (D84L-1123-A) z Clamping Tool, Boot Retaining Clamp 205-D066 (T87P-1090-A) z Clamping Tool, Boot Retaining Clamp 205-D066 TOOLS (continued) z Top Cover Holding Fixture 308-170 (T88T-7025-C) z Depth Micrometer 303-D026 (D80P-4201-A) or equivalent z Forcing Screw 308-092 (T84T-7025-B) z Output Shaft Nut Remover T88T-7025-A z Shaft Collar 308-035 (T75L-7025-P) z Bearing Puller 308-058 (T77J-7025-H) z Mainshaft Bearing Removers 308-059 (T77J-7025-J) (T77J-7025-C) z Dial Indicator with Bracketry 100-002 (TOOL-4201-C) z Pinion Bearing Cone Remover 205-055 (T71P-4621-B) z Shaft Adapter – Replacer 308-032 (T75L-7025-L) TOD z Bearing Cone Replacer 308-169 (T88T-7025-B) z Remover/Replacer Tube 308-024 (T75L-7025-B) z Axle Bearing/Seal Plate 205-090 (T75L-1165-B) z Gear Replacing Spacer 308-174 (T88T-7025-G) z Front Cover Removing Bolt Set 308-171 (T88T-7025-D) z Shaft Sleeve Replacer 308-031 (T75L-7025-K) z Shaft Locknut Socket 308-053 (T77J-7025-C) z Gear Replacing Spacer 308-173 (T88T-7025-F) z Jet Plug Remover 310-005 (T77L-9533-B) z Locknut Socket (36mm) 308-127 (T87T-7025-AH) z Holding Fixture 307-003 (T57L-500-B) z Gear Pack Assembly Fixture 308-381 z Centerplate Legs 308-380 z 2-Jaw Puller 205-D027 (D80L-1013-A) z Driver Forcing Screw 308-092 (T84T-7025-B) z Input Shaft Race Remover 308-S392 z Front Hub Tool 204-069 (T81P-1104-C) z Gear/Bearing Heater 164R-3900 TOOLS (continued) z Clutch Housing Gauge 308-021 (T75L-4201-A) z Input Shaft Bearing Cup Remover 308-S392 z Collets 308-393 z Forcing Pin Screw 308-394 z Alignment Cup 308-395 z Countershaft Race Installer 308-388 z Pinion and Carrier Puller 205-D036 (D81L-4220-A) or equivalent z Hub Sensing Ring Replacer 205-059 (T94P-20202-B1) z Bearing Puller 205-D064 (D84L-1123-A) or equivalent z Needle Bearing Replacer 308-130 (T87T-7025-DH) z Actuator Pin (3/16 Diameter) 303-D011 (D80L-100-G) or equivalent z Countershaft Rear Bearing Installer 308-384 z Handle 205-D055 (D81L-4000-A) z Internal Bearing Remover 308-D019 (D80L-100-Q) or equivalent z Thrust Washer Bearing Race 308-416 z Thrust Washer Pilot 308-415 z Puller Collet 308-136 (T87T-7025-NH) z Collet Sleeve 308-029 (T75L-7025-G) z Input Shaft Race Collets 308-393 z Collet Ring 308-137 (T87T-725-OH) z Heat Gun 107-R0300 z Handle 205-153 (T80T-4000-W) z Centerplate Mainshaft Race Installer 308-389 z Collet 3/4 to 7/8 303-D019 (D80L-100-T) or equivalent z Input Race Forcing Screw 308-394 z Input Race Aligner Cup 308-395 z Bearing Collet 308-132 (T87T-7025-FH) z Companion Flange Holding Tool 205-126 (T78P-4851-A) z Remover and Replacer Tube 08-052 (T77J-7025-B) z 1-1/4 to 1-1/2 Collet 303-D022 (D80L-100-T) or equivalent z Actuator Pin 303-D012 (D80L-100-H) or equivalent z Countershaft Front Race Installer 308-390 z Input Shaft Race Installer 308-391 z Bearing Cup Remover 308-047 (T77F-1102-A) z Shaft Protector 205-DS004 (D80L-625-A) TOOLS (continued) z Installer, Bearing Cup, Input Shaft 308-221 (T94P-7025-BH) z Pinion Spline Socket 308-224 (T94P-7025-EH) z Installer, Bearing Cone, Differential 308-225 (T94P-7025-GH) z Thrust Pad, Output Shaft Bearing Outer Races 308-046-01 (T87P-7005-B) z Measuring Fixture 308-216 (T94P-4451-AH) z Shim Selection Tool Adapter 308-S217 (T94P-4451-BH) z Handle, Universal 205-153 (T80T-4000-W) z Puller 308-001 (T58L-101-B) z Valve Spring Compressor Set 303-350 (T89P-6565-A) z Bearing Cup Puller 308-047 (T77F-1102-A) z Input Shaft Holder 308-160 (T88C-7025-GH) z Stator and Driven Sprocket Bearing Remover 307-163 (T86P-70043-A) z Step Plate Adapter Set or equivalent 205-DS011 (D80L-630-A) z Dial Indicator/Magnetic Base or equivalent 100-D002 (D78P4201-B) z Pinion Bearing Cone Remover 205-055 (T71P-4621-B) z Axle Bearing/Seal Plate 205-090 (T75L-1165-B) z Puller 308-001 (T58L-101-B) z Bearing Cone Replacer 307-181 (T87C-77000-D) z Shim Selection Set 308-161 (T88C-77000-C) z Differential Rotator 308-165 (T88C-77000-L) z Shim Selection Set 308-164 (T88C-77000JF) z Input Shaft Holder 308-160 (T88C-7025-GH) z Difference Bearing 308-163 (T88C-77000-FH) z Bearing Pulling Attachment or equivalent 205-D064 (D84L-1123-A) PREFIX City, State, Zip: Address: COL (if required) COL ADDITIONAL SPECIFICATIONS DESCRIPTION ❏ 36 Mo (Minimum $5,000) May 2000 315-195 Prices subject to change without notice Do not sign this contract before you read it or if it contains any blank spaces You are entitled to an exact copy of the contract you sign Under the law you have the right to pay off in advance the full amount due and under certain circumstances to obtain partial refund of the time charge BUYER ACKNOWLEDGES RECEIPT OF A TRUE AND COMPLETELY FILLED IN COPY OF THIS CONTRACT AT THE TIME OF SIGNING Notice To Buyer: Installment Plan (Fixed Rate) ❏ 12 Mo (Minimum $1,000) ❏ 24 Mo (Minimum $3,000) ❏ 48 Mo (Minimum $10,000) ❏ 60 Mo (Minimum $15,000) (Reverse side must be completed) ❏ 30 Day Open Account Buyer, having been quoted both an installment Price and a lesser Cash Price, hereby purchases from Seller on installment price basis, upon the terms and conditions set forth on the face hereof, the equipment to be delivered and installed at Buyer’s premises, as described above and agrees to pay Seller the Installment Price therefore as so set forth until paid in full PART II OPTIONAL: CATALOG PAGE NO EXTENDED TOTAL AUTHORIZED DEALERSHIP SIGNATURE (BUYER) PRINT NAME FCSD CREDIT MANAGER APPROVAL (ORDERS OVER $4,000) PART III TOTAL UNIT PRICE FAX NUMBER 1-800-762-6181 FOR TELEPHONE ORDERS USE THE ROTUNDA TOLL-FREE NUMBER 1-800-ROTUNDA (768-8632) DEALER: Be sure you have completed Parts I and II for all orders, Part III for Installment Plan Orders 315-195 (Previous editions may not be used) Ship to arrive by (Date or ASAP): Order Date: Attention: Fax #: Phone #: City, State, Zip: Address: Dealer Name: BAL OF NO ITEM NUMBER Dealer Parts Code #: PART I QTY ORDER FORM 10 Maintenance Buyer shall use the Equipment carefully and properly Buyer, at Buyer’s own expense, shall maintain and repair all items of the Equipment in order to keep them Security Interest Buyer hereby grants to Seller a continuing security interest in the Equipment, including all products and proceeds thereof, until all amounts due hereunder are paid Buyer agrees to execute, and pay filing fees for, any financing statement or other documents deemed necessary by Seller to maintain a valid security interest in the Equipment Freight and Taxes Freight costs and applicable taxes will be added to the final invoice and will be borne by Buyer Warranty THE MANUFACTURER’S WARRANTY SHALL BE BUYER’S EXCLUSIVE REMEDY, RECOURSE OR DAMAGE FOR ANY DEFECT IN WORKMANSHIP OR MATERIAL OR ANY FAILURE OF THE EQUIPMENT SELLER MAKES NO WARRANTIES, REPRESENTATIONS, INDEMNITIES OR GUARANTEES WHATSOEVER WITH RESPECT TO EQUIPMENT EITHER EXPRESS OR IMPLIED, ARISING BY LAW OR CUSTOM, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE LIABILITY OF THE SELLER SHALL BE LIMITED TO EXPRESS OBLIGATION TO DELIVER THE EQUIPMENT UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE OR RESPONSIBLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, WHETHER FORESEEABLE OR UNFORESEEABLE, WHICH BUYER MAY INCUR, EXPERIENCE OR CLAIM, INCLUDING, BUT NOT LIMITED TO, CLAIMS FOR LOSS OF PROFITS, INTERRUPTION IN BUSINESS, LOST OPPORTUNITY, WORK STOPPAGE OR OTHER IMPAIRMENT OF ASSETS, ARISING OUT OF MISREPRESENTATION, NEGLIGENCE, STRICT LIABILITY, IN TORT OR OTHERWISE, ON ACCOUNT OF ENTERING INTO OR RELYING ON THIS AGREEMENT, EVEN IF SELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES Unconditional Obligation Buyer’s obligation to make payments to Seller or its assignee shall be absolute and unconditional and shall continue unmodified despite any loss, damage or other interruption in the use of Equipment The obligation of Buyer to pay in full any amounts due under this contract shall not be subject to dispute, claim, counterclaim, defense or other right which Buyer may have to assert against Seller or the manufacturer of Equipment Buyer acknowledges that: (a) Buyer has selected Equipment and Manufacturer, and Buyer has determined Equipment’s suitability and fitness for the Buyer’s purpose, (b) Seller is not the manufacturer of Equipment, and (c) Manufacturer issues its own warranty and performs the obligations under such warranty Delays Seller shall not be liable for any failure or delay in delivering Equipment, or for any failure to perform any provision hereof, resulting from fire, flood or other casualty, riot, strike or other labor difficulty, governmental regulation or other restriction, or any other cause beyond Seller’s control Acceptance and Inspection Buyer shall be deemed to have accepted Equipment upon Seller’s delivery Equipment shall be deemed to have been delivered in good condition unless Buyer gives Seller notice to the contrary within 10 days after Seller’s delivery Risk of Loss Seller shall be responsible for risk of loss until Equipment is delivered to the location set forth herein, at which time risk of loss shall be the responsibility of Buyer Title Title to Equipment purchased by Buyer from Seller shall pass to Buyer upon Seller’s receipt of all amounts owing by Buyer to Seller hereunder Payment and Terms of Payment a If Buyer has requested the Dealer Open Account payment plan via the Ford Dealer Statement in Part II of the order form, and Seller agrees to sell pursuant to such plan, then Buyer shall pay the total purchase price shown on the invoice b If Buyer has requested the Installment Plan (Fixed Rate) in Part II of the order form, and Seller agrees to sell pursuant to such Plan, then Buyer shall pay the Down Payment (if any), and the Time Balance in equal monthly installments in accordance with the terms set forth below c If Buyer has requested the Installment Plan (Variable Rate) in Part II of the order form, and Seller agrees to sell pursuant to such Plan, then Buyer shall pay the Total Cash Price and any interest thereon in accordance with the Loan and Security Agreement to be executed by Buyer and Seller 14 General The waiver by either party of, or failure to claim, a breach of any provision of this contract shall not be deemed to be a waiver of any provision of this contract, shall not be deemed to be a waiver of any subsequent breach or to affect in any way the effectiveness of such provision This contract constitutes the entire agreement between 13 Default In the event that Buyer: (a) fails to pay any amount due hereunder within ten (10) days of the due date, (b) fails to comply with any other provision hereof, (c) files, or if there is filed against Buyer, any petition under any bankruptcy or insolvency laws or suffers the appointment of any trustee or receiver for all or any part of Buyer’s business or assets, or (d) has any assignment (voluntarily or involuntarily), lien, attachment or levy issued against the Equipment (unless such petition, assignment or appointment, lien, attachment or levy is withdrawn or nullified within twenty (20) days) then Buyer shall be in default hereunder and all of Buyer’s indebtedness and obligations to Seller shall, at Seller’s option, become immediately due and payable, and Seller may, at its option, terminate this contract and repossess any and all items of Equipment with or without legal process and sell the same at private or public sale without prior notice to Buyer to the extent permitted by law Upon request, Buyer shall deliver the Equipment to Seller at a place designated by Seller Repossession and/or sales of the Equipment upon such default shall not affect the Seller’s right to retain all payments made prior to repossession or to recover the balance due hereunder for any deficiency Buyer shall reimburse Seller all costs of collection, repossession and resale (including reasonable attorneys’ fees, court costs and other expenses incurred by Seller.) Buyer hereby releases Seller from any liability for damages resulting from repossession hereunder The rights and remedies of Seller, in the event of default herein mentioned shall not be deemed exclusive but shall be cumulative and in addition to all other rights and remedies existing under law, and may be enforced successively or concurrently Waiver by Seller of any default shall not be deemed a waiver of any other default 12 Insurance and Indemnification Buyer shall defend, indemnify and hold harmless Seller from and against, and at Buyer’s own expense provide insurance satisfactory to Seller covering any and all losses, damages, claims, expenses and other liabilities (including attorney’s fees,) relating to or arising out of: (I) damage, loss, theft, or destruction of the Equipment, or (ii) death, injury or property damage connected with the use, operation or condition (including without limitation, defects whether or not discoverable by any party) of the Equipment Buyer shall promptly notify Seller of any such claim Seller shall have the right to participate, at its own expense, in any proceeding for which Buyer has undertaken the defense of Seller, and in no event shall Buyer settle any claim against Seller without Seller’s prior written consent, Buyer shall provide evidence of such insurance to Seller upon demand Seller is under no obligation to examine any insurance certificate or advise Buyer that its insurance does not comply with the requirements set forth herein The losses covered by insurance shall in all cases be payable to Seller and Buyer as their interests may appear If Buyer fails to insure the Equipment as herein provided, Seller may, but is not obligated to, place such insurance upon the Equipment and the Buyer agrees to pay to Seller on demand the premiums for such insurance placed by Seller In no event shall any insurance coverage be deemed to limit or replace Buyer’s obligation to indemnify Seller as provided herein 11 Personal Property Ford proprietary diagnostic equipment (including the software, if applicable) shall be kept at Buyer’s premises as listed on the reverse side and shall remain personal property regardless of how and to what degree it may be affixed or attached to any building or structure or what may be the consequence of its removal from such building or structure Buyer shall not encumber the Equipment (including software, if applicable) until all amounts owing to Seller hereunder are paid In addition, Seller grants to Buyer, and Buyer accepts, a non-exclusive license to use the Equipment (including the software, if applicable) in accordance with the terms and conditions set forth herein The license (and Equipment) shall not be leased, sold, assigned or otherwise transferred, in whole or in part In the event, Buyer proposes to lease, sell assign or otherwise transfer the Equipment (and/or its software, if applicable), in whole or in part, to any person or entity, Ford Motor Company shall have a Right of First Refusal to purchase the Equipment (including all software, if applicable) for Ten and 00/100 Dollars ($10.00) in U.S currency in good order and condition and, in particular, shall comply fully with the maintenance, operating, usage or other instructions provided by the manufacturer Buyer authorizes Seller, or any third party appointed by Seller, to inspect the Equipment when necessary Buyer shall at all times keep the Equipment free and clear of all liens, charges or encumbrances TERMS & CONDITIONS $ $ Unpaid Balance of Cash Price (Difference between and 2) Finance Charge (Finance charge will reduce each month) Call 1-800-768-8632 for the current finance charge rate $ September 1999 Dealer Signature: 315-195 Prices subject to change without notice MAIL COMPLETED ORDER FORM TO: ROTUNDA EQUIPMENT PROGRAM P.O Box 1450 Kenosha, WI 53141 Date: I agree to pay the time Balance set forth in accordance with the above schedule and the terms and conditions of this order form Installment Payment Price (1 + 4) Number of Installments ❏ 12 ❏ 24 ❏ 36 ❏ 48 ❏ 60 equal monthly installments Taxes and transportation (if any) will be billed separately $ $ Down Payment (if any) Time Balance (3 + 4) $ Cash Price Installment Plan Agreement PART III 15 Finance Charge Monthly portion of Finance Charge (Part III, Item 3) due is calculated each month by multiplying 1/12 of the annual finance charge rate times the remaining portion of the Unpaid Balance of Cash Price, and is added to the portion of the Unpaid Balance of Cash Price due each month the parties and may not be changed except by an instrument in writing signed by the party to be charged This contract may not be assigned by Buyer without the Seller’s prior written consent Seller may assign this contract at any time but shall not thereby be relieved from any liability hereunder In the event that one or more clauses of this contract are found to be unenforceable, illegal or contrary to public policy by court of competent jurisdiction, the remainder of this contract shall remain in full force and effect except for the unenforceable, illegal or other provisions This agreement is a Michigan agreement and shall be interpreted, construed and enforced in accordance with the laws of the State of Michigan, United States of America Each of the parties here to agrees that any legal or equitable action or proceeding with respect to this agreement shall be brought only in any court of the State of Michigan, or in any court of the United States of America sitting in Michigan, and each of the parties hereto submits to and accepts generally and unconditionally the jurisdiction of those courts with respect to such party’s person and property Each party hereby irrevocably waives any objection to the laying of venue of any such action or proceeding in the above described courts ... Speed Gears – M5OD Manual Transmission Operation and Powerflow Manual Transmission/ Transaxle Repair February, 2002 2-1 LESSON DAY ONE MANUAL TRANSMISSION SYSTEMS The manual transmission is a vital... halfshaft diagnostic procedures – Perform manual transmission, manual transaxle, clutch system, and front wheel drive halfshaft service Manual Transmission/ Transaxle Repair February, 2002 Intro-1 INTRODUCTION... to wheel hub? Manual Transmission/ Transaxle Repair February, 2002 Intro-7 INTRODUCTION AND PREREQUISITE REVIEW DAY ONE NOTES Intro-8 February, 2002 Manual Transmission/ Transaxle Repair DAY ONE