Electronic Systems Diagnosis 34 - Electrical Systems Student Guide FCS14574REF ORDER NUMBER: FCS-14574-REF COURSE CODE: 34S19T1 March, 2006 Ford Customer Service Division Technical Training IMPORTANT SAFETY NOTICE Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all motor vehicles, as well as the personal safety of the individual doing the work This manual provides general directions for accomplishing service and repair work with tested, effective techniques Following them will help assure reliability There are numerous variations in procedures, techniques, tools and parts for servicing vehicles, as well as in the skill of the individual doing the work This manual cannot possibly anticipate all such variations and provide advice or cautions as to each Accordingly, anyone who departs from instructions provided in this manual must first establish that he compromises neither his personal safety nor the vehicle integrity by his choice of methods, tools or parts As you read through the procedures, you will come across NOTES, CAUTIONS, and WARNINGS Each one is there for a specific purpose NOTES give you added information that will help you to complete a particular procedure CAUTIONS are given to prevent you from making an error that could damage the vehicle WARNINGS remind you to be especially careful in those areas where carelessness can cause personal injury The following list contains some general WARNINGS that you should follow when you work on a vehicle • • Always wear safety glasses for eye protection • • • To prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust manifold, tail pipe, catalytic converter and muffler Be sure that the ignition switch is always in the OFF position, unless otherwise required by the procedure • • Do not smoke while working on the vehicle Set the parking brake when working on the vehicle If you have an automatic transmission, set it in PARK unless instructed otherwise for a specific service operation If you have a manual transmission it should be in REVERSE (engine OFF) or NEUTRAL (engine ON) unless instructed otherwise for a specific service operation • Keep hands and other objects clear of the radiator fan blades Electric cooling fans can start to operate at any time by an increase in underhood temperatures, even though the ignition is in the OFF position Therefore, care should be taken to ensure that the electric cooling fan is completely disconnected when working under the hood Use safety stands whenever a procedure requires you to be under the vehicle • Operate the engine only in a well-ventilated area to avoid the danger of carbon monoxide • Keep yourself and your clothing away from moving parts when the engine is running, especially the fan and belts To avoid injury, always remove rings, watches, loose hanging jewelry, and loose clothing before beginning to work on a vehicle Tie long hair securely behind your head The recommendations and suggestions contained in this manual are made to assist the dealer in improving his dealership parts and/or service department operations These recommendations and suggestions not supersede or override the provisions of the Warranty and Policy Manual, and in any cases where there may be a conflict, the provisions of the Warranty and Policy Manual shall govern The descriptions, testing procedures, and specifications in this handbook were in effect at the time the handbook was approved for printing Ford Motor Company reserves the right to discontinue models at any time, or change specifications, design, or testing procedures without notice and without incurring obligation Any reference to brand names in this manual is intended merely as an example of the types of tools, lubricants, materials, etc recommended for use Equivalents, if available, may be used The right is reserved to make changes at any time without notice WARNING: Many brake linings contain asbestos fibers When working on brake components, avoid breathing the dust Breathing the asbestos dust can cause asbestosis and cancer Breathing asbestos dust is harmful to your health Dust and dirt present on car wheel brake and clutch assemblies may contain asbestos fibers that are hazardous to your health when made airborne by cleaning with compressed air or by dry brushing Wheel brake assemblies and clutch facings should be cleaned using a vacuum cleaner recommended for use with asbestos fibers Dust and dirt should be disposed of in a manner that prevents dust exposure, such as sealed bags The bag must be labeled per OSHA instructions and the trash hauler notified as to the contents of the bag If a vacuum bag suitable for asbestos is not available, cleaning should be done wet If dust generation is still possible, technicians should wear government approved toxic dust purifying respirators OSHA requires areas where asbestos dust generation is possible to be isolated and posted with warning signs Only technicians concerned with performing brake or clutch service should be present in the area Copyright © 2006 Ford Motor Company Produced and Coordinated by Technical Support Operations Ford Customer Service Division March, 2006 CUSTOMER EXPECTATIONS Customer Expectations: Service Make it convenient to have my vehicle serviced at your dealership The Service Advisor should demonstrate a genuine concern for my service needs Fix it right the first time Complete servicing my vehicle in a timely and professional manner Provide me with a clear and thorough explanation of the service performed Call me within a reasonable amount of time after my service visit to ensure that I'm completly satisfied Be responsive to questions or concerns I bring to your attention Expectation “Fix It Right The First Time, On Time.” Both service advisors and technicians are important players when it comes to Expectation #3 Customers tell us “Fixing It Right The First Time, On Time” is one of the reasons they would decide to return to a dealer to buy a vehicle and get their vehicles serviced It is our goal to help the technician acquire all of the skills and knowledge necessary to “Fix It Right The First Time, On Time.” We refer to this as “competency.” Acquire the skills and knowledge for competency in your specialty via: STST New Model – Web Based Training – Web Based Training – Instructor Led – Instructor Led The successful implementation of expectations means: – Satisfied customers – Repeat vehicle sales – Repeat service sales – Recognition that Ford and Lincoln/Mercury technicians are “the Best in the Business” CONTENTS TABLE OF CONTENTS COURSE INTRODUCTION INTRODUCTION–1 LESSON ONE 1–1 Prerequisite Review 1–1 Lesson One Demonstration .1–19 Workstation 1–21 Workstation 1–34 Workstation 1–47 Workstation 1–64 LESSON TWO 2–1 Workstation 2–1 Workstation 2–8 Workstation 2–18 Workstation 2–23 LESSON THREE 3–1 Lesson Three Demonstration 3–1 Workstation 3–6 Workstation 3–12 Workstation 3–15 Workstation 3–17 LESSON FOUR 4–1 Workstation 4–1 Workstation 4–4 Workstation 4–7 Workstation 4–10 LESSON FIVE 5–1 Workstation 5–1 Workstation 5–4 Workstation 5–7 Workstation 5–10 ROTUNDA ORDER FORM Electronic Systems Diagnosis February, 2006 Table of Contents - i CONTENTS ii - Table of Contents February, 2006 Electronic Systems Diagnosis COURSE INTRODUCTION COURSE INTRODUCTION Electronic Systems Diagnosis Introduction - March, 2006 COURSE INTRODUCTION GENERAL COURSE INFORMATION Course Description This is the final instructor-led course in the Electrical/Electronics Curriculum This course is designed to provide hands-on opportunities for technicians to learn and improve their skills using tools and equipment, and to apply knowledge learned in previous curriculum courses in actual diagnostic situations Each day, students will have four opportunities to practice selected tasks Before the end of the course, they will have had 16 opportunities to practice diagnostic and service skills The results of the students’ work are recorded on worksheets Course Requirements Each technician attending this course will be required to pass a combination of hands-on and written evaluations The evaluations will be administered on the afternoon of the fifth day Written Test The student must answer at least 80% (24 out of 30) of the questions correctly to pass the written post-test Hands-On Evaluation In order to pass the course, the student must demonstrate mastery of the skills covered at the evaluated hands-on exercise z The hands-on evaluation is a pass/fail type It will be conducted with exercises in diagnosing electronic systems Course Objectives Upon successful completion of this course, the students will be able to: z Use the SSCC (Symptom-to-System-to-Component-to-Cause) diagnostic process relating to electronic concerns z Use special tools and service equipment associated with electronic diagnosis and repair z Use all service publications in their available formats to obtain needed information for diagnosis z Perform diagnostic test procedures Agenda DAY ONE: Introductions, Prerequisite Review, Lesson Workstations DAY TWO: Lesson Workstation Reviews, Lesson Workstations DAY THREE: Lesson Workstation Reviews, Lesson Workstations DAY FOUR: Lesson Workstation Reviews, Lesson Workstations DAY FIVE: Lesson Workstation Reviews, Lesson Workstations , Final Review, Post-Test March, 2006 Introduction - Electronic Systems Diagnosis LESSON ONE PREREQUISITE REVIEW PREREQUISITE REVIEW Electronic Systems Diagnosis 1-1 March, 2006 LESSON ONE PREREQUISITE REVIEW PREREQUISITE REVIEW 34 34 57 What best describes the above measurement with the switch turned on? A Voltage drop measurement of the load B Available voltage measurement to the load C Voltage drop measurement of a positive wire D Voltage drop measurement of the ground circuit What would be an acceptable reading with the: switch turned on? switch turned off? March, 2006 1-2 Electronic Systems Diagnosis LESSON FIVE WORKSTATION WORKSTATION ON-VEHICLE DIAGNOSIS DIRECTIONS: In this workstation you will perform diagnosis of an electronic concern using electronic diagnostic tools and service publications Technician B: Diagnose symptom A on the repair order All technicians in the team should answer the following questions as a group Use the vehicle’s wiring diagram to fill in the table below Inputs Direct Outputs Indirect Outputs Control Module What is the symptom? What system(s) may be at fault? What component(s) could be the cause of this concern? March, 2006 5-8 Electronic Systems Diagnosis LESSON FIVE WORKSTATION Technicians B and C: Use the spaces below to record what actions/tests Technician A performed and the result of each When the concern is identified, notify the instructor Test Step Results Were there any codes? If so, what were they? If you viewed the PIDs, was there any useful information obtained? What component is at fault? What is the cause of the concern? A B C D High resistance Open Short to ground Short to power What service actions would you take to resolve the concern? Workstation is complete Return it to its original condition Electronic Systems Diagnosis 5-9 March, 2006 LESSON FIVE WORKSTATION NOTES March, 2006 - 10 Electronic Systems Diagnosis LESSON FIVE WORKSTATION WORKSTATION • Review electronic questions and schematics to prepare for the final exam Electronic Systems Diagnosis - 10 March, 2006 LESSON FIVE WORKSTATION WORKSTATION REVIEW DIRECTIONS: In this workstation you will review the information we have learned throughout the course Refer to the illustration below to answer question and Hot at all times Battery Junction Box (BJB) 13-5 F1.14 20A 31-1 Speed Control 1119 RD C214 1651 WH/RD C278 10 LG/RD 57 A 2 C222 BK 22 Brake pedal position switch 1) Brake pedal depressed 2) Brake pedal reC278 leased LB/BK 151-12 S267 S237 See page 10-10 See page 13-8 G212 10 LG/RD Hot at all times F2.28 10A F2.30 15A 511 LG 569 C202a Multifunction switch (13K359) 151-10 F2.5 10A Central Junction Box (CJB) 13-8 13-20 DG C237 C475 High mounted stoplamp (13A613) 151-16 C475 57 BK G401 In a properly operating circuit such as the one shown above, what will the voltage reading at point A be with the brake pedal released? A 12V B 6V C 0V D Need more information to answer In a properly operating circuit such as the one shown above, what will the voltage reading at point A be with the brake pedal depressed? A 12V B 6V C 0V D Need more information to answer March, 2006 - 11 Electronic Systems Diagnosis LESSON FIVE Hot at all times F1.6 15A WORKSTATION P91 Central Junction Box (CJB) (14A068) 13–2 See page 13–2 10 11 C205b See page 66–2 N113 Main light switch (11654) 0) Off 1) Park 5) Autolamp on 7) Head 13–19 22 LB/OG 671 13 15 647 16 LB 22 GY/LB 646 18 682 20 DB 22 YE/WH 19 SIG RTN 22 BK/PK 344 C602 2 C602 N85 Door ajar switch, right front 1) Door closed 2) Door open 151–38 See page 10–10 450 20 DG/LG C2224 24 23 13 See page 66–1 22 DG/OG 12 with Central Timer Module (CTM) C201a A112 Generic Electronic Module (GEM) (14B205) VREF 344 C212 433 VREF 22 TN/RD 22 PK/YE 22 VREF 686 684 21 VREF – VREF 345 10 S268 680 11 VPWR 57 81–1 81–2 Wipers and Washers C205b A30 Instrument cluster 36 36) Safety belt indicator C220b 57) Door ajar See page 60–2, 60–4 66–2 C201a 22 BK/YE C2224 C248 See page 66–1 18 BK/YE 16 C211 C526 85 20 BN/LB C323 C526 N84 Door ajar switch, left front 1) Door closed 2) Door open 151–37 See page 10–9 with Central Timer Module (CTM) A38 Central Timer Module (CTM) N474 Safety belt switch 0) Safety belt buckled C323 1) Safety belt 57 20 BK unbuckled S304 151–32 See page 10–13 G200 BEC906-A/VF Circle the power side switched inputs in the circuit above Electronic Systems Diagnosis - 12 March, 2006 LESSON FIVE Hot at all times F1.6 15A WORKSTATION P91 Central Junction Box (CJB) (14A068) 13–2 See page 13–2 10 C205b 11 C205b See page 66–2 N113 Main light switch (11654) 0) Off 1) Park 5) Autolamp on 7) Head 13–19 22 LB/OG 671 13 15 647 16 LB 22 GY/LB 646 18 682 20 DB 22 YE/WH 19 686 684 21 VREF – VREF 22 22 BK/PK C212 C602 2 C602 433 22 DG/OG 450 20 DG/LG C2224 24 12 with Central Timer Module (CTM) C201a A112 Generic Electronic Module (GEM) (14B205) VREF 23 344 13 See page 66–1 22 TN/RD VREF 10 22 PK/YE SIG RTN VREF 345 A30 Instrument cluster 36) Safety belt indicator C220b 57) Door ajar See page 60–2, 60–4 66–2 36 S268 680 11 VPWR 57 81–1 81–2 Wipers and Washers 344 N85 Door ajar switch, right front 1) Door closed 2) Door open 151–38 C201a 22 BK/YE C2224 C248 See page 66–1 18 BK/YE 16 C211 C526 85 20 BN/LB C323 C526 N84 Door ajar switch, left front 1) Door closed 2) Door open 151–37 57 See page 10–10 See page 10–9 with Central Timer Module (CTM) A38 Central Timer Module (CTM) N474 Safety belt switch 0) Safety belt buckled C323 1) Safety belt 20 BK unbuckled S304 151–32 See page 10–13 G200 BEC906-A/VF Circle the ground side switched inputs in the circuit above March, 2006 - 13 Electronic Systems Diagnosis LESSON FIVE VREF WORKSTATION VREF VREF VREF Vehicle Security Module (VSM) 1) Microprocessor VREF See page A 117-2 18 BK/LB 11 363 344 C700 344 18 BK/YE 346 C800 C510 20 BK/PK 18 BK/WH 346 345 18 BK/PK C610 20 BK/WH C820 345 Door ajar switch, right front C820 18 BK 57 20 BK S800 S610 C602 C715 C934 18 WH/VT Liftgate ajar switch See page 10-5 C 1961 C479 20 BN/LB 1961 586 C526 57 20 BK 57 20 BK S700 S506 See page 10-9 See page 10-11 20 RD/PK C715 20 BN/LB 82-1 Liftgate Wiper/ Washer Door ajar switch, left front 109-3 1-9-4 Power Liftgate C479 B C526 Door ajar switch, driver side rear (14018) with power liftgate C2113c 14 WH/PK C411 C410 700 G201 without power liftgate 1350 C3067 57 See page 10-5 C2113a 20 WH/VT 20 BK/PK Door ajar switch, passenger side rear (14018) A 12 700 59-2 C935 S465 1350 20 WH/PK C4040 Liftgate glass actuator 151-36 57 C4040 20 BK S402 G300 See page 10-15 G402 If the circuit shown above had a short to ground at point A, what would the likely result be? A the alarm would sound when the driver’s door is open B the interior lights would not come on when the driver’s door is open C the interior lights will remain on after the driver’s door is closed D a DTC would be set in the VSM If the circuit shown above had an open at point A, what would the likely result be? A the alarm would sound when the driver’s door is open B the interior lights would not come on when the driver’s door is open C the interior lights will remain on after the driver’s door is closed D a CMDTC would be set in the VSM Electronic Systems Diagnosis - 14 March, 2006 LESSON FIVE WORKSTATION + 5/V T T  + 10 ms/div  What is the on time in milliseconds of this ground side switch signal? What is the off time in milliseconds of this ground side switch signal? What is the duty cycle of this ground side switch signal? March, 2006 - 15 Electronic Systems Diagnosis LESSON FIVE WORKSTATION Hot at all times Bussed Electrical Center (BEC) (14K001) 13-2 B F1.58 15A 86 C1007 87 Fog lamp relay 11-2 30 B5 1721 E7 LB/BK 1776 C152 C1035c C152 BK B7 TN/OG 2024 1347 C162 BK C5 C210 Fog lamp, right front (15200) 151-1 1205 A3 VT/OG C162 Fog lamp, left front (15200) 151-1 1205 85 A C1007 C C1035a DB/WH C2280c Smart Junction Box (SJB) (15604) 59-10 HEADLAMP OFF HEADLAMP ON PARK FOG LAMP C11 C1035c E10 Bussed E1 Center (B1 front (14K001) 10-1 E11 YE/LB 2024 VT/OG C1035c 27 31 1400 TN/WH 1401 BK 1205 34 C2280b RD/WH 1669 OG/LG C205 1205 1402 10 E 46 BK/LG BK 1205 C205 BK S112 C209 See page 10-1 See page 10-4 G100 G201 Main light switch (11654) 0) Off 1) Park 2) Headlamps 3) Fog lamps 4) Illumination 5) Fog lamp indicator 151-11 D 10 Component A in the diagram is: A an input B a direct output C an indirect output D a control module 11 Component B in the diagram is: A an input B a direct output C an indirect output D a control module 12 Component C in the diagram is: A an input B a direct output C an indirect output D a control module Electronic Systems Diagnosis - 16 March, 2006 LESSON FIVE WORKSTATION Hot at all times Bussed Electrical Center (BEC) (14K001) 13-2 B F1.58 15A 86 C1007 87 Fog lamp relay 11-2 30 B5 1721 C1035c E7 LB/BK 1776 C152 C152 BK B7 TN/OG 2024 1347 C162 BK C5 C210 Fog lamp, right front (15200) 151-1 1205 A3 VT/OG C162 Fog lamp, left front (15200) 151-1 1205 85 A C1007 C C1035a DB/WH C2280c Smart Junction Box (SJB) (15604) 59-10 HEADLAMP OFF HEADLAMP ON PARK FOG LAMP C11 C1035c E10 Bussed E1 Center (B1 front (14K001) 10-1 E11 YE/LB 2024 VT/OG C1035c 27 31 1400 TN/WH 1401 BK 1205 34 C2280b RD/WH OG/LG C205 BK 1669 1205 1402 10 E 46 BK/LG 1205 C205 BK S112 C209 See page 10-1 See page 10-4 G100 G201 Main light switch (11654) 0) Off 1) Park 2) Headlamps 3) Fog lamps 4) Illumination 5) Fog lamp indicator 151-11 D 13 Component D in the diagram is: A an input B a direct output C an indirect output D a control module 14 An open at point E will: A set a fog lamp code B set a fog lamp relay code C set a fog lamp switch code D will not set a code March, 2006 - 17 Electronic Systems Diagnosis LESSON FIVE WORKSTATION 2037 RD 2037 RD C1100a RD F2.6 10A C197a Battery (11655) 151-1 C1035 Starter motor (11002) 20-1 Hot at all times 290 C1100b GY F1.6 Battery Junction Box BJB) 13-3 1003 10 15A 2057 BK 2057 Fusible link A 1) gauge 2) Black BK G100 G101 151-3 151-1 35 OG/LB C2220a Instrument cluster 3) Charge 60-5 C2220a GY 11 38 GY/YE 390 290 The PCM determines the optimal voltage setpoint for the charging system and communicates this in- Central Junction Box (CJB) 13-18 Hot in Run 2037 16 C139 39 C175t C192 RD Powertrain Control Module (PCM) (12A650) 12-1 23-8 formation to the voltage regulator It has two unidirectional communication lines between the PCM and the generator/regulator Lines B+ C102b C102a Generator 151-4 A are pulse-width modulated (GEN COM) line communicates the desired setpoint from the PCM to the 1816 I conditions to the PCM The third S pin on the voltage regulator, the A GEM MON 38 19 voltage regulator and the generator monitor (GEN MON) line communicates the generator load and error circuit pin, is dedicated battery voltage sense line GEM COMM YE/LB 1817 C175t YE C102a C 15 What type of charging system is shown in the schematic above? 16 If C102A was disconnected, what would be the result? A A code would be set in the PCM B The charging indicator will be on while driving C The charging system may still charge the battery D All of the above Electronic Systems Diagnosis - 18 March, 2006 LESSON FIVE WORKSTATION NOTES March, 2006 - 19 Electronic Systems Diagnosis QTY PART I BAL OF NO ITEM NUMBER PREFIX Dealer Parts Code #: Dealer Name: Address: City, State, Zip: Phone #: Fax #: Attention: Order Date: Ship to arrive by (Date or ASAP): Address: City, State, Zip: (if required) COL ADDITIONAL SPECIFICATIONS COL ORDER FORM OPTIONAL: CATALOG PAGE NO PART II DESCRIPTION Prices subject to change without notice EXTENDED TOTAL AUTHORIZED DEALERSHIP SIGNATURE (BUYER) PRINT NAME FCSD CREDIT MANAGER APPROVAL (ORDERS OVER $4,000) PART III TOTAL UNIT PRICE FAX NUMBER 1-800-762-6181 ❏ 36 Mo (Minimum $5,000) Buyer, having been quoted both an installment Price and a lesser Cash Price, hereby purchases from Seller on installment price basis, upon the terms and conditions set forth on the face hereof, the equipment to be delivered and installed at Buyer’s premises, as described above and agrees to pay Seller the Installment Price therefore as so set forth until paid in full ❏ 30 Day Open Account Installment Plan (Fixed Rate) ❏ 12 Mo (Minimum $1,000) ❏ 24 Mo (Minimum $3,000) ❏ 48 Mo (Minimum $10,000) ❏ 60 Mo (Minimum $15,000) (Reverse side must be completed) ❏ 90 Days Same as Cash (Minimum $1,000) Notice To Buyer: 315-195 Do not sign this contract before you read it or if it contains any blank spaces You are entitled to an exact copy of the contract you sign Under the law you have the right to pay off in advance the full amount due and under certain circumstances to obtain partial refund of the time charge BUYER ACKNOWLEDGES RECEIPT OF A TRUE AND COMPLETELY FILLED IN COPY OF THIS CONTRACT AT THE TIME OF SIGNING September 1999 FOR TELEPHONE ORDERS USE THE ROTUNDA TOLL-FREE NUMBER 1-800-ROTUNDA (768-8632) DEALER: Be sure you have completed Parts I and II for all orders, Part III for Installment Plan Orders 315-195 (Previous editions may not be used) Payment and Terms of Payment a If Buyer has requested the Dealer Open Account payment plan via the Ford Dealer Statement in Part II of the order form, and Seller agrees to sell pursuant to such plan, then Buyer shall pay the total purchase price shown on the invoice b If Buyer has requested the Installment Plan (Fixed Rate) in Part II of the order form, and Seller agrees to sell pursuant to such Plan, then Buyer shall pay the Down Payment (if any), and the Time Balance in equal monthly installments in accordance with the terms set forth below c If Buyer has requested the Installment Plan (Variable Rate) in Part II of the order form, and Seller agrees to sell pursuant to such Plan, then Buyer shall pay the Total Cash Price and any interest thereon in accordance with the Loan and Security Agreement to be executed by Buyer and Seller Title Title to Equipment purchased by Buyer from Seller shall pass to Buyer upon Seller’s receipt of all amounts owing by Buyer to Seller hereunder Risk of Loss Seller shall be responsible for risk of loss until Equipment is delivered to the location set forth herein, at which time risk of loss shall be the responsibility of Buyer Acceptance and Inspection Buyer shall be deemed to have accepted Equipment upon Seller’s delivery Equipment shall be deemed to have been delivered in good condition unless Buyer gives Seller notice to the contrary within 10 days after Seller’s delivery Delays Seller shall not be liable for any failure or delay in delivering Equipment, or for any failure to perform any provision hereof, resulting from fire, flood or other casualty, riot, strike or other labor difficulty, governmental regulation or other restriction, or any other cause beyond Seller’s control Unconditional Obligation Buyer’s obligation to make payments to Seller or its assignee shall be absolute and unconditional and shall continue unmodified despite any loss, damage or other interruption in the use of Equipment The obligation of Buyer to pay in full any amounts due under this contract shall not be subject to dispute, claim, counterclaim, defense or other right which Buyer may have to assert against Seller or the manufacturer of Equipment Buyer acknowledges that: (a) Buyer has selected Equipment and Manufacturer, and Buyer has determined Equipment’s suitability and fitness for the Buyer’s purpose, (b) Seller is not the manufacturer of Equipment, and (c) Manufacturer issues its own warranty and performs the obligations under such warranty Warranty THE MANUFACTURER’S WARRANTY SHALL BE BUYER’S EXCLUSIVE REMEDY, RECOURSE OR DAMAGE FOR ANY DEFECT IN WORKMANSHIP OR MATERIAL OR ANY FAILURE OF THE EQUIPMENT SELLER MAKES NO WARRANTIES, REPRESENTATIONS, INDEMNITIES OR GUARANTEES WHATSOEVER WITH RESPECT TO EQUIPMENT EITHER EXPRESS OR IMPLIED, ARISING BY LAW OR CUSTOM, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE LIABILITY OF THE SELLER SHALL BE LIMITED TO EXPRESS OBLIGATION TO DELIVER THE EQUIPMENT UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE OR RESPONSIBLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, WHETHER FORESEEABLE OR UNFORESEEABLE, WHICH BUYER MAY INCUR, EXPERIENCE OR CLAIM, INCLUDING, BUT NOT LIMITED TO, CLAIMS FOR LOSS OF PROFITS, INTERRUPTION IN BUSINESS, LOST OPPORTUNITY, WORK STOPPAGE OR OTHER IMPAIRMENT OF ASSETS, ARISING OUT OF MISREPRESENTATION, NEGLIGENCE, STRICT LIABILITY, IN TORT OR OTHERWISE, ON ACCOUNT OF ENTERING INTO OR RELYING ON THIS AGREEMENT, EVEN IF SELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES Freight and Taxes Freight costs and applicable taxes will be added to the final invoice and will be borne by Buyer Security Interest Buyer hereby grants to Seller a continuing security interest in the Equipment, including all products and proceeds thereof, until all amounts due hereunder are paid Buyer agrees to execute, and pay filing fees for, any financing statement or other documents deemed necessary by Seller to maintain a valid security interest in the Equipment 10 Maintenance Buyer shall use the Equipment carefully and properly Buyer, at Buyer’s own expense, shall maintain and repair all items of the Equipment in order to keep them TERMS & CONDITIONS in good order and condition and, in particular, shall comply fully with the maintenance, operating, usage or other instructions provided by the manufacturer Buyer authorizes Seller, or any third party appointed by Seller, to inspect the Equipment when necessary Buyer shall at all times keep the Equipment free and clear of all liens, charges or encumbrances 11 Personal Property Ford proprietary diagnostic equipment (including the software, if applicable) shall be kept at Buyer’s premises as listed on the reverse side and shall remain personal property regardless of how and to what degree it may be affixed or attached to any building or structure or what may be the consequence of its removal from such building or structure Buyer shall not encumber the Equipment (including software, if applicable) until all amounts owing to Seller hereunder are paid In addition, Seller grants to Buyer, and Buyer accepts, a non-exclusive license to use the Equipment (including the software, if applicable) in accordance with the terms and conditions set forth herein The license (and Equipment) shall not be leased, sold, assigned or otherwise transferred, in whole or in part In the event, Buyer proposes to lease, sell assign or otherwise transfer the Equipment (and/or its software, if applicable), in whole or in part, to any person or entity, Ford Motor Company shall have a Right of First Refusal to purchase the Equipment (including all software, if applicable) for Ten and 00/100 Dollars ($10.00) in U.S currency 12 Insurance and Indemnification Buyer shall defend, indemnify and hold harmless Seller from and against, and at Buyer’s own expense provide insurance satisfactory to Seller covering any and all losses, damages, claims, expenses and other liabilities (including attorney’s fees,) relating to or arising out of: (I) damage, loss, theft, or destruction of the Equipment, or (ii) death, injury or property damage connected with the use, operation or condition (including without limitation, defects whether or not discoverable by any party) of the Equipment Buyer shall promptly notify Seller of any such claim Seller shall have the right to participate, at its own expense, in any proceeding for which Buyer has undertaken the defense of Seller, and in no event shall Buyer settle any claim against Seller without Seller’s prior written consent, Buyer shall provide evidence of such insurance to Seller upon demand Seller is under no obligation to examine any insurance certificate or advise Buyer that its insurance does not comply with the requirements set forth herein The losses covered by insurance shall in all cases be payable to Seller and Buyer as their interests may appear If Buyer fails to insure the Equipment as herein provided, Seller may, but is not obligated to, place such insurance upon the Equipment and the Buyer agrees to pay to Seller on demand the premiums for such insurance placed by Seller In no event shall any insurance coverage be deemed to limit or replace Buyer’s obligation to indemnify Seller as provided herein 13 Default In the event that Buyer: (a) fails to pay any amount due hereunder within ten (10) days of the due date, (b) fails to comply with any other provision hereof, (c) files, or if there is filed against Buyer, any petition under any bankruptcy or insolvency laws or suffers the appointment of any trustee or receiver for all or any part of Buyer’s business or assets, or (d) has any assignment (voluntarily or involuntarily), lien, attachment or levy issued against the Equipment (unless such petition, assignment or appointment, lien, attachment or levy is withdrawn or nullified within twenty (20) days) then Buyer shall be in default hereunder and all of Buyer’s indebtedness and obligations to Seller shall, at Seller’s option, become immediately due and payable, and Seller may, at its option, terminate this contract and repossess any and all items of Equipment with or without legal process and sell the same at private or public sale without prior notice to Buyer to the extent permitted by law Upon request, Buyer shall deliver the Equipment to Seller at a place designated by Seller Repossession and/or sales of the Equipment upon such default shall not affect the Seller’s right to retain all payments made prior to repossession or to recover the balance due hereunder for any deficiency Buyer shall reimburse Seller all costs of collection, repossession and resale (including reasonable attorneys’ fees, court costs and other expenses incurred by Seller.) Buyer hereby releases Seller from any liability for damages resulting from repossession hereunder The rights and remedies of Seller, in the event of default herein mentioned shall not be deemed exclusive but shall be cumulative and in addition to all other rights and remedies existing under law, and may be enforced successively or concurrently Waiver by Seller of any default shall not be deemed a waiver of any other default 14 General The waiver by either party of, or failure to claim, a breach of any provision of this contract shall not be deemed to be a waiver of any provision of this contract, shall not be deemed to be a waiver of any subsequent breach or to affect in any way the effectiveness of such provision This contract constitutes the entire agreement between the par- ties and may not be changed except by an instrument in writing signed by the party to be charged This contract may not be assigned by Buyer without the Seller’s prior written consent Seller may assign this contract at any time but shall not thereby be relieved from any liability hereunder In the event that one or more clauses of this contract are found to be unenforceable, illegal or contrary to public policy by court of competent jurisdiction, the remainder of this contract shall remain in full force and effect except for the unenforceable, illegal or other provisions This agreement is a Michigan agreement and shall be interpreted, construed and enforced in accordance with the laws of the State of Michigan, United States of America Each of the parties here to agrees that any legal or equitable action or proceeding with respect to this agreement shall be brought only in any court of the State of Michigan, or in any court of the United States of America sitting in Michigan, and each of the parties hereto submits to and accepts generally and unconditionally the jurisdiction of those courts with respect to such party’s person and property Each party hereby irrevocably waives any objection to the laying of venue of any such action or proceeding in the above described courts $ $ 15 Finance Charge Monthly portion of Finance Charge (Part III, Item 3) due is calculated each month by multiplying 1/12 of the annual finance charge rate times the remaining portion of the Unpaid Balance of Cash Price, and is added to the portion of the Unpaid Balance of Cash Price due each month PART III Cash Price $ Installment Plan Agreement Down Payment (if any) $ Unpaid Balance of Cash Price (Difference between and 2) Finance Charge (Finance charge will reduce each month) Call 1-800-768-8632 for the current finance charge rate $ $ Time Balance (3 + 4) Number of Installments ❏ 12 ❏ 24 ❏ 36 ❏ 48 ❏ 60 equal monthly installments Taxes and transportation (if any) will be billed separately Installment Payment Price (1 + 4) 315-195 Date: Prices subject to change without notice MAIL COMPLETED ORDER FORM TO: ROTUNDA EQUIPMENT PROGRAM P.O Box 1450 Kenosha, WI 53141 I agree to pay the time Balance set forth in accordance with the above schedule and the terms and conditions of this order form Dealer Signature: September 1999 ... FORM Electronic Systems Diagnosis February, 2006 Table of Contents - i CONTENTS ii - Table of Contents February, 2006 Electronic Systems Diagnosis COURSE INTRODUCTION COURSE INTRODUCTION Electronic. .. Review, Post-Test March, 2006 Introduction - Electronic Systems Diagnosis LESSON ONE PREREQUISITE REVIEW PREREQUISITE REVIEW Electronic Systems Diagnosis 1-1 March, 2006 LESSON ONE PREREQUISITE... Measurement D Electronic Systems Diagnosis 1-9 March, 2006 LESSON ONE PREREQUISITE REVIEW 12 In the picture above, is the diode good? (circle one) YES March, 2006 NO - 10 Electronic Systems Diagnosis