Test Project Automobile Technology Task C – Electrical TP33_10TH_actual_VN Submitted by Name Member Country TP33_10VN_actual : : : All Members Skill 33 - Automobile Technology Competitor Instructions – Automobile Technology Competitor Name Country Code Task C Competitor Instructions Task Electrical Systems Familiarization Time 15 minutes Task Duration hours Break 15 minutes Marking Summary Section Possible Mark Preparation, Safety, and Housekeeping 1.70 Headlight Operation 1.60 Washer and wiper system 2.10 Power Window Operation 2.60 Power Mirror Operation 1.80 Central Locking System 1.70 Reverse Light Operation 2.00 Charging system 2.50 Sub Total 10th ASC October 2014, Hanoi, Vietnam 16.00 Skill 33 - Automobile Technology You are required to - Observe occupational health & safety standards - Only ask necessary questions - Not speak to the public while competition - Comply with Experts instructions - Ensure Competitor Number on all forms - Use appropriate tools and procedures - Complete all instructions on the next page Remark: Vehicle/Model: Hyundai Sonata YF 2.0 2013 Model Year 10th ASC October 2014, Hanoi, Vietnam Skill 33 - Automobile Technology Competitor Name Country Code Task C Check operation of head light For repairs refer to the expert Rectify fault Fill in report form Check operation of washer and wiper system For repairs refer to the expert Rectify fault Fill in report form Check operation of power window system For repairs refer to the expert Rectify fault Fill in report form Check operation of mirror system For repairs refer to the expert Rectify fault Fill in report form Check operation of central locking system For repairs refer to the expert Rectify fault Fill in report form Check operation of reverse light system For repairs refer to the expert Rectify fault Fill in report form Check operation of charging system and output in ampere For repairs refer to the expert Rectify fault Fill in report form 10th ASC October 2014, Hanoi, Vietnam Skill 33 - Automobile Technology Competitor Report Sheet – Automobile Technology Competitor Name Country Code Task C Report Sheet Did the headlights operate normally? Fault(s) found: [ ] yes [ ] no Rectify : Did the wiper and washer operate normally? Fault(s) found: [ ] yes [ ] no Rectify: Did the power window operate normally? Fault(s) found: [ ] yes [ ] no Rectify: Did the mirror operate normally? Fault(s) found: Rectify: 10th ASC October 2014, Hanoi, Vietnam [ ] yes [ ] no Skill 33 - Automobile Technology Did the central locking operate normally? Fault(s) found: [ ] yes [ ] no Rectify: Did the reverse light operate normally? Fault(s) found: [ ] yes [ ] no Rectify: Did the charging operate normally? Fault(s) found: [ ] yes [ ] no Rectify: Alternator output : * Do not cut any wire or modify any circuits on the car 10th ASC October 2014, Hanoi, Vietnam Skill 33 - Automobile Technology Form - Automobile Technology Competitor Name Country Code Task Marking Scale C Electrical Systems Marking Summary Possible Mark Section Preparation, Safety, and Housekeeping 1.70 Headlight Operation 1.60 Washer and wiper system 2.10 Power Window Operation 2.60 Power Mirror Operation 1.80 Central Locking System 1.70 Reverse Light Operation 2.00 Charging system 2.50 Sub Total 16.00 Time Keeping Familiarization Competition Start Start Stop Stop Breaks Start Stop Experts Signatures 10th ASC October 2014, Hanoi, Vietnam Skill 33 - Automobile Technology Competitor Name Country Code Task C 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 Preparation, Safety, and Housekeeping Select the correct common tools Check all instructions Use workshop manual correctly Apply logical working procedure Calibrate Multimeter Use seat cover Use fender cover Use floor mate Use steering cover Check oil level Check coolant level Check battery voltage Clean up the test vehicle Clean up the working area Clean up tools and equipment Sub Total Yes No 0.10 0.10 0.20 0.10 0.20 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 1.70 Comments Actual Comments 0 0 0 0 0 Yes No 2.1 2.2 2.3 2.4 2.5 2.6 Check function of the lights system Check fuse 10A Check continuity from IPS to Bulb Check bulbs Check ground connection Fault found Replace the component / correct the connection 0.10 0.20 0.20 0.10 0.20 0.30 0 0 0 0.20 Check function after replacing parts 0.30 Sub Total 1.60 10th ASC October 2014, Hanoi, Vietnam Actual Head lights operation 2.8 Electrical Systems 2.7 Marking Scale Skill 33 - Automobile Technology Competitor Name Country Code Task Marking Scale C Electrical Systems Washer and Front Wiper System Yes No 3.1 Check function of the washer and wiper system 0.10 3.2 Check fuse 25 A 0.20 3.3 Check continuity between BCM and combination switch 0.20 3.4 Check function of the wiper relay 0.20 3.5 Check ground connection 0.20 3.6 Check wiper motor 0.20 3.7 Check washer motor circuit 0.30 3.8 Fault found 0.30 3.9 Replace the component / correct the connection 0.20 3.10 Check function after replacing parts 0.20 Sub Total 2.10 Power window Yes No Check function of the power window system Check 25A fuse Check motor power window Check circuit system Check ground connection Check power window main switch Check the CAN Bus Continuity Fault found 0.20 0.20 0.30 0.30 0.20 0.30 0.30 0.30 0 0 0 4.9 Replace the component / correct the connection 0.20 4.10 Check function after replacing parts 0.30 Sub Total 2.60 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 10th ASC October 2014, Hanoi, Vietnam Actual Comments Actual Comments (FR:LH) By Scan tool (VMI) Skill 33 - Automobile Technology Competitor Name Country Code Task Marking Scale C Electrical Systems Power Mirror System Yes No 5.1 Check function of the Power mirror system (Passenger Side) 0.20 5.2 Check fuse 10 A at F19 0.20 Check continuity between junction box and power mirror control switch Check continuity between power mirror control switch and motor 0.30 0.30 5.5 Fault found 0.30 5.6 Replace the component / correct the connection 0.20 5.7 Check function after replacing parts 0.30 Sub Total 1.80 Central Locking System Yes No Check function of the central locking system Check positive voltage at door lock relay at junction box Check positive voltage at door lock actuator (Rear Left) 0.20 0.20 0.20 6.4 Fault found 0.30 6.5 Replace the component / correct the connection 0.20 6.6 Check function after replacing parts 0.30 6.7 Check remote control function 0.30 1.70 5.3 5.4 6.1 6.2 6.3 Sub Total 10th ASC October 2014, Hanoi, Vietnam Actual Comments Actual Comments Skill 33 - Automobile Technology Competitor Name Country Code Task Marking Scale C Electrical Systems Reverse light system Yes No Check function of the reverse light system Check voltage (12V) at range switch at (Reverse Position) 0.20 0.20 7.3 Check fuse F10 - 10 A 0.20 7.4 Check continuity between F10 to EM11 0.20 7.5 Check positive voltage at reverse lamp 0.20 7.6 Check bulb condition 0.20 7.7 Faults found 0.30 7.8 Replace the component / correct the connection 0.20 7.9 Check function after replacing parts 0.30 Sub Total 2.00 7.1 7.2 Actual Comments Actual Comments Charging system Yes No 8.1 Check function of the charging system 0.20 8.2 Check fuse F30 - 7.5 A 0.20 8.3 Check alternator output voltage 0.30 From Battery 8.4 Check terminal (socket CHG06) for voltage 0.30 From ignition 8.5 Fault found 0.30 8.6 Replace complete alternator 0.30 8.7 Check function after replacing parts 0.30 Idle rpm 8.8 Check output voltage 0.30 2000 rpm 8.9 Check output current 0.30 2.50 Sub Total 10th ASC October 2014, Hanoi, Vietnam