Altivar 61 & Altivar 71 Multipump card – Solution for water HVAC HVAC Forum Forum October October 2005 2005 Application Card I Multi Pump Compatibility Offer II New Multi Pump Offer HVAC HVAC Forum Forum October October 2005 2005 I II Multi Pump Compatibility Offer New Multi Pump Offer HVAC HVAC Forum Forum October October 2005 2005 I Multi Pump Compatibility Offer Compatibility with ATV38 & Multi-pump card The main objective of this card is to drive a whole pumping installation through only one Altivar 61 and to insure : A constant pressure in the water network what ever the flow A simple way to commission and diagnose the installation through the Altivar 61 ATV38 Multi pump 600 pieces each year HVAC HVAC Forum Forum October October 2005 2005 I Multi Pump Compatibility Offer Typical Application Booster station HVAC HVAC Forum Forum October October 2005 2005 I Multi Pump Compatibility Offer Features Same as the ATV38 Multi pump Card working modes : Mono-joker Multi-joker Mono-joker with auxiliary pump permutation Multi-joker with auxiliary pump permutation Mono-Joker with continuous operating time limitation Multi-joker with continuous operating time limitation Mono-joker with auxiliary pump permutation and continuous operating time limitation Multi-joker with auxiliary pump permutation and continuous operating time limitation Reference: VW3A3502 : multipum card to develop AT38 to ATV61 VW3A3503 : multipum card for ATV61 HVAC HVAC Forum Forum October October 2005 2005 I Multi Pump Compatibility Offer Features Control the Starting and stopping of an auxiliary pump The PI regulator output (frequency reference of the variable pump) is used to control starting or stopping of an auxiliary pump with hysteresis HVAC HVAC Forum Forum October October 2005 2005 I Multi Pump Compatibility Offer Features Sleeping / Wake up functions Retour PI It allows the joker pump stop when the flow is equal to zero ( all auxiliary pump at stop) Seuil Réveil T Fréquence Moteur Seuil sommeil LSP T Temps de prise en compte It allows the restarting of the Joker pump when a flow is requested by the installation HVAC HVAC Forum Forum October October 2005 2005 I Multi Pump Compatibility Offer Features PID Friction loss compensation X% *3 X% *2 Reference X% *2 X% *1 X% *1 Time Start Aux.1 Stop Aux.2 Stop Aux.3 Stop The pressure set point is adjusted to overcome losses in the reticulation system A step compensation is available Start Start HVAC HVAC Forum Forum October October 2005 2005 I Multi Pump Compatibility Offer Features Pumps working time Pressor sensor calibration Reference given by the Keypad The time scale of the counter pumps can be change for the commissioning phases of the installation : Hours Minutes HVAC HVAC Forum Forum October October 2005 2005 Wide Application Coverage II New Multi Pump Offer Town water supply reticulation Slow response for staging and de-staging - Staging and de-staging is triggered by pump speed and pump pressure error and can be delayed to guarantee smooth action Friction compensation - The pressure setpoint is adjusted to overcome losses in the reticulation system Continuous adjustment and/or step compensation can be selected HVAC HVAC Forum Forum October October 2005 2005 Pressure Pump A compensation Pump A compensation Flow (Friction Loss) Stepped Pump Compensation Applied compensation A II New Multi Pump Offer set-point Feed Back Set-point A Lead pump only compensetion Lead Pump Speed Feature / level is adjustable A HVAC HVAC Forum Forum October October 2005 2005 Pressure Flow (Friction Loss) Hazen-Williams Compensation Pressure Feed Back II New Multi Pump Offer Applied set-point A Lead Pump Speed Set-point A Flow Feed Back Feature / level is adjustable A HVAC HVAC Forum Forum October October 2005 2005 II New Multi Pump Offer High Performance Setpoint Ramping On transition from any state into PID control, the reference is ramped from the current feedback level to the required setpoint This prevents an unwanted initial large error System Drained Pipe fill algorithm On initial start-up pipes may be empty Starting PID control under these conditions would result in the PID ramping up, due to a low feedback Pipe fill runs the system at a preset speed until a start pressure is reached and then transfers into PID control HVAC HVAC Forum Forum October October 2005 2005 Set-point Ramp II New Multi Pump Offer Pressure No Set-point Ramp Feed back Set-point Ramp of 0.08 bar/sec Applied set-point A Set-point A System run command Feature / level is adjustable A HVAC HVAC Forum Forum October October 2005 2005 Pressure Pipe fill Plus Set-point Ramp II New Multi Pump Offer Set-point A Pipe fill active Feed back Pipe fill pump speed A Set-point under ramp control A Pipe fill pressure A Feature / level is adjustable A HVAC HVAC Forum Forum October October 2005 2005 II New Multi Pump Offer Reduced Overshoot High Performance Sleep Boost Prior to switching off, the pressure is boosted up, to have more margin against “pressure leakage” Duty selection modes available, mono joker and auxiliary pumps permutation or mono joker and auxiliary pumps permutation with the limitation of the operating time Staging and de staging Reduced Undershoot Staging and de staging conditions can be based on speed, pressure, PID error or any combination of these A delay allows for further fine tuning During this operation, the speed of the variable speed pump is set to adjustable values This ensures smooth pick up and drop off for fixed speed pumps HVAC HVAC Forum Forum October October 2005 2005 II New Multi Pump Offer Standard no demand detection impossible Pump Compatibility Special Sleep Function for flat curve pumps H If pumps with a flat H-Q curve are used, it may be difficult to identify a no demand situation.This algorithm detects a no demand situation via the response to a step decrease in setpoint Pump priming Q Some pump systems require the main pump to be primed with fluid prior to starting to prevent them from running dry for too long HVAC HVAC Forum Forum October October 2005 2005 II New Multi Pump Offer Enhanced System Protection Over pressure protection Low or No flow protection Low water level protection Cavitation protection Pipe burst and pipe blockage protection Cycling protection HVAC HVAC Forum Forum October October 2005 2005 II New Multi Pump Offer User Friendly HMI and set-up Screens in clear text Set-up screens only visual if required Activate only the functions your system requires “Out off the box” operational system Instrumentation scaling Real time clock System status and fault messaging HVAC HVAC Forum Forum October October 2005 2005 II New Multi Pump Offer Pump Screens RUN 1.9 1.10 1.11 1.12 1.14 CODE Term +0.0 Hz DRIVE MENU COMMUNICATION DIAGNOSTICS IDENTIFICATION FACTORY SETTINGS PUMP CONTROL > Quick OFF RUN Term +0.0 Hz OFF RUN Term +0.0 Hz 0.0 A EX PANDE D 14 PUMP CONTROL TIME: 11: 23 : Flow Dis play : Act PID Ref Local PID Ref : 0.0 Bar SLEEP SET : 2.7 Bar MIN FAULT Feedbac k Pres CODE > System Status EXPANDED Modbus add Prg C DATE/TIME SETTINGS : 0.0 Bar MAJ FAULT OFF 0.00 I/s Quick OFF NO OFF NO START SET CODE > Quick HVAC HVAC Forum Forum October October 2005 2005 Help Screen II New Multi Pump Offer Last fault occurred HI PRESS Press Driv e s t at e : Freewheel ETA s t at us word : 0250Hex ETI status word : 6002Hex Cmd word Help : 0100Hex Help available on fault If the fault is not genuine use the help key to see sugestions for further application tuning TK F1 APF APP +0.0 Hz RDY APP LICA TION FA ULT High pres s ure Dec t ed c hec k s c reens Reset Flt High Pressure Reset Flt Hi P Fbk T/O TK HVAC HVAC Forum Forum October October 2005 2005 Controller Inside ATV61 System Overview II New Multi Pump Offer Frost protection Variable speed pump Overide manual Non return valve Isolating valve Protective manual Contactor or soft starter Fault reset Auto run Fault Fixed speed pump (Maximum of 3) Pressure transducer Flow switch Pulse flow meter Fault Low well switch High pressure switch Fault Jockey / joker pump (1 only) Low pressure switch Analogue flow meter HVAC HVAC Forum Forum October October 2005 2005 Thanks for your attention HVAC HVAC Forum Forum October October 2005 2005 I- Launching product features II- Programing lab on ATV21 III- Harmonic solution IV- HVAC, Engergy saving V- Water solution with multipump card VI- CANopen network with controller inside card [...]... Booster pump Booster pump ATV61 Pressure transducer Controller Inside Pressure transducer Non return valve Pressure setpoint = Pressure setpoint - Low inlet pressure Compensation HVAC HVAC Forum Forum October October 2005 2005 Controller Inside II New Multi Pump Offer ATV61 Contactor or Soft Starter Pressure Transducer Optional Flow Switch Optional flow meter Controller Inside ATV61 Non return valve... operates in fixed speed between two pressure setpoints In case of excessive demand, the system reverts back to normal lead pump operation HVAC HVAC Forum Forum October October 2005 2005 Controller Inside ATV61 or ATV71 II New Multi Pump Offer Variable speed pump Contactor or soft starter Non return valve Isolating valve Fixed speed pump (Maximum of 3) Optional flow switch Pressure transducer Optional... 3 Time On Paux : 10s Time Off Paux : 15s Time Sleep : 20s CODE > Quick HVAC HVAC Forum Forum October October 2005 2005 I Multi Pump Compatibility Offer 4 Field test result Available for field test ATV61 S.BOIS Contact the Product Manager for We have done 3 field tests with success e.g Spain AGROHERNI S.L Pumping for Fields irrigation HVAC HVAC Forum Forum October October 2005 2005 I II Multi Pump