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The sequences for disassembly and inspection of the alternator- Remove the bolts at both ends and use a screwdriver head to pry evenly and completely remove the rear bearing housing from
Trang 1HANOI UNIVERSITY OF INDUSTRY
Automotive electrical and electronic systems
Hanoi 03/2024
Trang 31 The sequences for disassembly and inspection of the alternator
- Remove the bolts at both ends and use a screwdriver head to pry evenly and completely remove the rear bearing housing from the front bracket
- Ensure not to lose or misplace the outer race without the spring when removing it
LESSON 5 Disassemble and check the starting system
Trang 4OrderSteps of the
disassemblyToolsrequirementsTechnical Illustration
2 Install the rotor in one vice, as shown in the figure
Vice Ensure the rotor is securely fastened in a different position to avoid damaging it
3 Unscrew bolts attached to pulley and fan, remove the bearing, front bracket, cover, rotor
Wrench, screwdriver
Disassemble the components in sequence
Trang 51 The sequences for disassembly and inspection of the alternator
4 Remove the welds at the end of the stator coil wire from the rectifier adjustment assembly and
then disassemble the stator coil from the rear bracket
LESSON 5 Disassemble and check the starting system
Trang 65 Disassembly diode
6 Remove the bolts of regulator and take the regulator out of the rear bracket
Trang 7LESSON 5 Disassemble and check the starting system
7 Disconnect the solenoid assembly from (1) the magnetic switch to (2) the drive shaft
8 Disassembly stator group from (1) Stato -> (2) Back cover ->(3) Starter housing
Trang 8- Disassembly from (1) Disc (2) Spring (3) Insulating plate carbon brush holder
10 Disassembly rotor group
Trang 9LESSON 5 Disassemble and check the starting system
11 Disassemble the starter clutch assembly from
(1) Starter clutch assembly (2) Retaining ring (3) Brake pads
12 Disassemble the solenoid switch:- Remove the connecting wires.
- Unscrew the mounting bolts and detach the connecting wires.*Disassemble the solenoid switch assembly:
- Remove the two mounting bolts and pull the solenoid switch assembly backward.- Lift the head of the solenoid switch upward and release the hook.