COMMON RAIL FUEL INJECTION COMMON RAIL FUEL INJECTION SYSTEM SYSTEM Demand On Modern Diesel Engine Demand On Modern Diesel Engine Development Development • Low fuel consumption Low fuel consumption • Low pollutant emissions Low pollutant emissions • Quiet running engines Quiet running engines • Improved engine performance Improved engine performance Common rail fuel injection system and its Common rail fuel injection system and its function function • Provide the diesel engine with fuel Provide the diesel engine with fuel • Generate the high pressure needed for fuel Generate the high pressure needed for fuel injection and distribute the fuel to the injection and distribute the fuel to the individual cylinders individual cylinders • Inject precisely correct amount of fuel at Inject precisely correct amount of fuel at exactly the right moment in time. exactly the right moment in time. • In contrast to other injection system Common In contrast to other injection system Common rail fuel injection system is an accumulator rail fuel injection system is an accumulator injection system. injection system. How does a CR system function? How does a CR system function? S u b f u n c t i o n s o f a C R F I s y s t e m L o w p r e s s u r e c i r c u i t H i g h p r e s s u r e c i r c u i t E C U w i t h s e n s o r s C O M M O N R A I L F U E L I N J E C T I O N S Y S T E M Low –pressure circuit comprises of: Low –pressure circuit comprises of: Fuel tank ,Pre-supply pump, Fuel filter, And the Fuel tank ,Pre-supply pump, Fuel filter, And the respective connection lines. respective connection lines. The Common Rail Sub functions The Common Rail Sub functions Low –pressure circuit Low –pressure circuit The low –pressure circuit is responsible for The low –pressure circuit is responsible for transporting the fuel to the high –pressure circuit transporting the fuel to the high –pressure circuit High –pressure circuit comprises: High –pressure circuit comprises: High – pressure pump with pressure – control valve High – pressure pump with pressure – control valve The high – pressure accumulator (Rail )with the rail – The high – pressure accumulator (Rail )with the rail – pressure sensor pressure sensor Injectors, and Injectors, and The respective high – pressure connection lines. The respective high – pressure connection lines. The Common Rail Sub functions The Common Rail Sub functions The high – pressure circuit The high – pressure circuit It is the responsibility of the high It is the responsibility of the high pressure circuit to generate a constant pressure circuit to generate a constant unvarying high pressure in the high unvarying high pressure in the high pressure accumulator (the rail) and to pressure accumulator (the rail) and to inject the fuel through the injectors into inject the fuel through the injectors into the engine’s combustion chambers. the engine’s combustion chambers. ECU and sensors ECU and sensors The common rail ECU evaluates the signals from the The common rail ECU evaluates the signals from the following sensors. following sensors. Crankshaft – speed sensor, Camshaft sensor, Crankshaft – speed sensor, Camshaft sensor, Accelerator-pedal travel sensor Accelerator-pedal travel sensor The Common Rail Sub functions The Common Rail Sub functions The common rail ECU evaluates the signals from the The common rail ECU evaluates the signals from the following sensors: following sensors: Boost – pressure sensor, Air temperature sensor, Boost – pressure sensor, Air temperature sensor, Air – mass meter, and Rail pressure sensor. Air – mass meter, and Rail pressure sensor. The Common Rail Sub functions The Common Rail Sub functions [...]...The Common Rail Sub functions ECU and sensors The sensor are responsible for measuring important physical quantities The ECU calculates injected fuel quantity, start of injection, duration of injection, and rate of discharge curve, as well supervises the correct functioning of the injection system as a whole COMMON RAIL FUEL INJECTION SYSTEM DESIGN PRE SUPPLY PUMP Transports fuel from the fuel tank... Common Rail is an EDC controlled injection system The ECU controls & monitors the complete injection process The sensors delivers all the measured values which are required in the process COMMON RAIL FUEL INJECTION SYSTEM Summary Components of CRFIS are: Pre-supply pump High-pressure pump High-pressure accumulator (rail) Pressure-control valve Rail- pressure sensor Injectors ECU with sensors COMMON RAIL. .. accumulator (rail) Pressure-control valve Rail- pressure sensor Injectors ECU with sensors COMMON RAIL FUEL INJECTION SYSTEM COMMON RAIL FUEL INJECTION SYSTEM SUMMAR 1.The basic functional groups of the common rail are : low – pressure circuit , high – pressure circuit ECU and sensors 2.In the low – pressure circuit, the fuel is cleaned by a filter and then transported to the high – pressure circuit SUMMARY 3.In... pressure of 1,350 bar is generated in the high – pressure accumulator (Rail) The pressure is maintained at a constant level , and the fuel is taken from the rail every time an injection takes place 4.The ECU controls and monitors the complete injection system Using the signals from the sensors, the ECU calculates all the values for the injection process and triggers the components in high-pressure circuit... Pressure-control valve (DRV) Responsible for maintaining the pressure in the rail at a constant level Rail- pressure sensor (RDS) Measures the pressure in the rail inputs the information to the ECU RDS should provide extremely precise measured values RDS is mounted directly on the rail Injector Injects exactly the correct amount of fuel in to the combustion chamber at precisely the right moment in time... chamber(suction stroke) High- pressure pump At BDC, the inlet valve closes The fuel in the chamber can be compressed by the upward moving plunger High- pressure pump An electromagnet is used for pumping element switch-off High- pressure accumulator (Rail) Store fuel Prevent pressure fluctuations High- pressure accumulator (Rail) Rail is a forged-steel tube ID is approx 10mm Length is between 280 and 600mm... by rotation and by fuel pressure The fuel is transported to the outlet openings on the pump’s pressure side PRE SUPPLY PUMP variants Gear type fuel pump The drive gear wheel is driven by the engine Delivery quantity is directly proportional to engine speed Shut off is by means of an electromagnet High- pressure pump The pump plunger moves downwards The inlet valve opens The fuel is drawn in to... INJECTION SYSTEM DESIGN PRE SUPPLY PUMP Transports fuel from the fuel tank to the high pressure pump An electric fuel pump is used for this purpose in the CRFIS When the electric fuel pump is switched off, the supply of fuel is interrupted and the engine stops PRE SUPPLY PUMP The electric fuel pump comprises of: 1.Electric Motor 2.Roller-Cell Pump 3.Non Return Valve PRE SUPPLY PUMP The roller cell is . contrast to other injection system Common rail fuel injection system is an accumulator rail fuel injection system is an accumulator injection system. injection system. How does a CR system function? How. fuel pump is switched off, the supply of fuel is interrupted and the engine stops. of fuel is interrupted and the engine stops. COMMON RAIL FUEL INJECTION SYSTEM COMMON RAIL FUEL INJECTION SYSTEM DESIGN DESIGN PRE. COMMON RAIL FUEL INJECTION COMMON RAIL FUEL INJECTION SYSTEM SYSTEM Demand On Modern Diesel Engine Demand On Modern Diesel Engine Development Development • Low fuel consumption Low fuel